Alternatives to Virtual Process

Aizon: Intelligent GxP Manufacturing Aizon helps life sciences manufacturers modernize production with AI solutions designed for regulated GxP environments. By leveraging our platform, companies can minimize variability, maximize yield, and safeguard product quality at every stage of the process. - Aizon Execute — Intelligent Batch Record (iBR): Move from paper to digital records in a matter of weeks, cutting deviations and enabling faster batch release. - Aizon Unify — Contextualized Intelligent Lakehouse: Break down data silos by unifying and contextualizing information across plants and systems, turning raw data into actionable insight. - Aizon Predict — GxP AI Industrialization: Apply predictive intelligence to optimize process parameters, strengthen Right-First-Time performance, and drive higher output. With Aizon, pharmaceutical and biotech manufacturers can unlock operational intelligence—gaining clarity from historical data, visibility into the present, and foresight to steer the future of manufacturing.

ProShop is a web-based, paperless shop management, ERP, and MES system for manufacturing companies in regulated sectors. ProShop was built in a machine shop on the floor. It's unlike anything else you've ever seen. ProShop was designed to handle complex manufacturing environments better than any other product on the market. This system gives you unprecedented insight into every aspect of your manufacturing company. ProShop can be described as a Digital Manufacturing Ecosystem. It is 100% paperless and combines the features of ERP, MES and QMS with other software categories. This is for machine shops and fabricators, job shops and contract manufacturers, as well as others in regulated sectors who need tight control over their processes and need accurate and timely information to make the most profitable decisions.

MV2 is a robust and powerful Manufacturing Execution System (MES). It helps manufacturing firms get more out of their existing resources & process at a fraction the cost of adding automation or hiring workers. MV2 MES connects to PLC-level systems and to an existing Microsoft F&O ERP to provide real-time reporting and management of workers and machines across the entire production facility. A software platform that connects, monitors, and coordinates complex manufacturing systems, data flows and people on a shop floor. An MES's main purpose is to coordinate and oversee the execution of manufacturing operations and improve the factory's production output. MES allows shop floor workers to focus on what they do, and not what they read or type.

Protected Flow Manufacturing is a SaaS-based manufacturing execution platform that helps you to simplify floor scheduling and better resource planning. Protected Flow Manufacturing integrates seamlessly with any ERP. Protected Flow Manufacturing is an intuitive system that allows users to maximize their ROI and reduce the time their jobs are waiting. Protected Flow Manufacturing can be used by small and medium-sized businesses and job shops that are looking to grow and attract new business.

Plataine stands out as a premier provider of optimization solutions that leverage Industrial IoT and AI technology specifically tailored for advanced manufacturing environments. By employing intelligent and interconnected Digital Assistants, Plataine enhances the manufacturing process by streamlining and automating decision-making on the shop floor. Their cutting-edge AI, combined with deep expertise in manufacturing, allows Plataine's cloud solutions to constantly evaluate the current state of operations and anticipate future developments, delivering valuable insights, alerts, and recommendations that empower production teams to make informed decisions promptly and effectively. This capability not only fosters real-time optimization but also significantly supports global manufacturers in their pursuit of digital transformation, ultimately boosting the overall value derived from Plataine's innovative solutions. In a rapidly evolving industrial landscape, Plataine continues to lead the way in enhancing operational efficiency and productivity for its clients.

Predator Software has been automating manufacturers around the world since 1994. They have developed and won numerous awards for their innovative software applications. Predator Software is a leader in Industry 4.0, lean manufacturing and industrial networking solutions. Predator's SFC technology includes CNC networking, OEE and machine monitoring, data collection, machine simulator & verification, tool management, gage crib management. Traveler management, CNC post processing. Flexible manufacturing systems. Robotic cell control software.

Process XE by Sarjen Systems is a powerful Manufacturing Process Automation solution tailored for the pharmaceutical industry, serving as a full-featured Manufacturing Execution System (MES). It enhances shop floor visibility, control, and efficiency by automating key processes such as batch production, packaging, and equipment management. The platform captures real-time data in strict adherence to ALCOA+ principles and meets 21 CFR Part 11 regulatory compliance requirements. Its standout features include electronic batch records (eBMR/eBPR) for streamlined documentation, robust weighing and dispensing management systems (WDMS), and comprehensive digital logbooks to replace paper records. Process XE supports a paperless manufacturing environment, facilitating audit readiness and improving operational transparency. By providing end-to-end traceability and ensuring data integrity, it helps pharmaceutical manufacturers optimize quality and compliance. The system’s real-time monitoring and control tools enable swift decision-making on the shop floor. Sarjen Systems’ Process XE is ideal for pharma companies looking to digitize and modernize their manufacturing operations.

Discover an effective solution for managing production scheduling, manufacturing equipment, and Overall Equipment Effectiveness (OEE) in real time, tailored to your unique needs. Automatically enhance your manufacturing timetable based on customizable criteria while accessing precise real-time data from the shop floor through a direct machine interface. With our Score Card reporting, you'll obtain a comprehensive overview of your operational performance. This reliable solution is designed for various manufacturing environments, enabling your organization to quickly reap the benefits of Advanced Scheduling, Shop Floor Data Collection, and MyFloorScore Analytics. Choose one, two, or all three features to harness the full potential of the Production Process for your needs. Whether you operate in printing, plastics, packaging, automotive parts, or other sectors, we empower you to gain deeper insights into productivity, facilitating efficiency improvements and streamlined operations. Utilize our powerful tools to identify and resolve production bottlenecks, thereby optimizing your manufacturing workflows and enhancing overall performance for sustained growth.

Achieve total transparency, management, and enhancement of production and processes throughout your organization with our suite of Manufacturing Execution Systems (MES). The Opcenter Execution MES solutions refine manufacturing activities by precisely mirroring design, engineering, and operational data in the creation of final products. By delivering a holistic digital twin to the factory environment, we expedite production through the digital integration of enterprise systems with automated manufacturing machinery. Simplify the challenges presented by modern products and production methods to guarantee that items are manufactured as intended, punctually, and within budget constraints. Ensure that personnel on the floor, raw materials, supplied components, and ongoing work are perfectly positioned at the appropriate times to streamline production workflows. Additionally, Opcenter Execution significantly reduces cycle times by identifying and executing the most effective production sequences, enhancing overall operational efficiency. Ultimately, this comprehensive approach not only improves productivity but also supports strategic decision-making at every level of the enterprise.

The manufacturing software tool revolutionizes data collection by converting it into real-time analytics, enabling floor personnel to access critical information that drives immediate action. Plant Floor Intelligence, Reveal's solution for Industry 4.0, enhances factory operations by integrating artificial intelligence with human insight, ultimately leading to reduced losses and increased profits. Powered by Reveal's AI, this software acts as a decision-making engine, continuously monitoring the entire manufacturing process around the clock and promptly notifying the appropriate individuals to intervene before potential losses arise. The PFI system is a comprehensive solution that includes the Reveal product, which is deployed and pre-configured for seamless integration, alongside rapid adoption services and standardized operating procedures that empower factory employees to become proactive problem solvers. This innovative approach not only optimizes processes but also fosters a culture of continuous improvement on the shop floor.

ShopVue stands as a reliable manufacturing execution software (MES) solution, trusted by innovative manufacturers for over three decades to streamline their production processes. Embrace the principles of Industry 4.0 within your production environment. With ShopVue’s comprehensive toolset, you'll gain an overarching perspective of your manufacturing activities through real-time insights and a transition to a fully paperless system. Take charge of your labor data on the shop floor and make informed decisions regarding production enhancements based on concrete data rather than mere estimates. By eliminating paper across your entire facility, you can save valuable time while boosting precision in all aspects of manufacturing. ShopVue meticulously monitors every phase of production from inception to completion, delivering vital manufacturing insights that ensure your operations run smoothly. Moreover, with direct connectivity to your machinery controls, you can attain 100% accurate performance metrics with minimal effort required, further enhancing operational efficiency. Implementing ShopVue will empower your organization to move towards a more effective and modern manufacturing landscape.

The Internet of Things (IoT) technology firm harnesses data derived from the physical environment to reduce risks and enhance operational excellence. By integrating a Manufacturing Execution System, businesses can elevate visibility in both discrete and process manufacturing through a cloud-native, on-premise deployable Industry 4.0 solution that incorporates IIoT elements. With WorkFlow Studio(TM), users can effortlessly design workflows and processes without writing any code, while Facility Studio allows for the visual creation of these processes in a no-code environment, enabling the monitoring of assets, inventory, teams, and their interactions. Users can analyze the execution of these processes and workflows against plans to identify and quantify any deviations effectively. The connection between the shop floor and top management is facilitated through easily interpretable KPIs that operate autonomously. Additionally, ASSET-Rx provides tools for designing, planning, and monitoring operations in real-time, ensuring efficiency by autonomously collecting crucial data from global operations and delivering valuable operational insights. This comprehensive approach not only streamlines processes but also empowers organizations to make informed decisions based on real-time information.

Enhance the efficiency of your plant floor through high-definition visibility, foolproof management, and a real-time production environment that seamlessly integrates with your ERP by design. Traditional ERP systems were not specifically built for manufacturing execution, and relying on post-production information, or “back-flushing,” does little to aid in controlling output during the manufacturing process. Plex’s Manufacturing Execution Suite (Plex MES) offers real-time production oversight, providing immediate access to manufacturing data for comprehensive visibility and effective closed-loop control. This adaptable, cloud-native solution is crafted for straightforward deployment, standardization, and seamless integration with your existing corporate ERP. The suite comprises a collection of unified shop floor applications operating on a shared database, minimizing the potential for disruptions or errors caused by inter-application connections. With a focus on a paperless environment, it is user-friendly, empowering operators to boost productivity while eliminating manual process errors, ultimately transforming the way manufacturing operations are conducted. By integrating these systems, businesses can achieve a more streamlined and efficient manufacturing process.

IFS Cloud enables manufacturing companies to integrate and embed intelligence in manufacturing processes within a cloud-enabled solution. It provides optimal scheduling, planning coordination and execution processes as part of covering all aspects of the manufacturing cycle, from planning to shipment. IFS Cloud supports all phases of a manufacturing process for all employees, making it easier to plan, execute, control and analyze many types of manufacturing. What makes IFS Cloud unique? 1. Unique industry depth. IFS Cloud lets you harness a level of industry experience and expertise you simply won’t find in other products. 2. One single product, class-leading solutions. With IFS Cloud, you access all our solutions and capabilities from a single product, built on a common platform. 3. Innovation embedded and ready to use. IFS Cloud puts emerging technologies to work and with clear business relevance and value from day one. 4. Choice and parity, wherever you deploy. You choose where to deploy, whether in our cloud, or a remote location, with no compromises or forced updates. 5. Delightful product experiences. IFS Cloud has a responsive, people-first UI, and structured support for how you buy, implement, operate

DELMIA Apriso represents state-of-the-art software designed to revolutionize the way manufacturers operate on a global scale. Serving as both a Manufacturing Operations Management (MOM) and Manufacturing Execution System (MES) solution, it has garnered praise from leading industry analysts such as ABI, Gartner, and IDC. This software has been meticulously crafted to oversee the entire business process lifecycle while ensuring the consistent implementation of global standards and best practices. DELMIA Apriso lays the groundwork for a digital transformation characterized by unity, adaptability, scalability, and security, allowing for immediate access to essential manufacturing data that aids in swift decision-making. Furthermore, DELMIA enhances the concept of the digital thread by bridging the gap between the virtual and tangible aspects of manufacturing and its extended supply chain. By utilizing a real-world, model-based representation of the manufacturing ecosystem, it facilitates a deeper understanding of operational dynamics. Ultimately, DELMIA Apriso empowers organizations to optimize their production capabilities and improve overall efficiency.

NoMuda VisualFactory, the Lean Manufacturing Software, helps complex assembly companies implement lean best practices in a simple, consistent, and sustainable manner. Our customers have better control over their shop floor operations, with 6--10% productivity increases and elimination of manufacturing errors. We also provide real-time visibility to the Shop Floor and Management about production status. We have relationships with some of the most prominent manufacturers around the globe, with installations in North America, Europe and India. For a one-on-one demonstration, contact us to discover the benefits.

Infor CloudSuite Industrial Enterprise serves as the essential technological foundation for transforming your business into a modern enterprise. It enhances performance and boosts efficiency in critical areas crucial to manufacturing organizations, including customer interactions, operational processes, and supply chain management. By streamlining productivity from administrative functions to production floors, it caters to both discrete and process manufacturers globally, whether deployed on-premises or in the cloud. With features ranging from advanced planning and material management to robust financial solutions, CloudSuite Industrial Enterprise provides manufacturers with a comprehensive package of tools necessary for their operations. This cloud-based service is engineered to simplify and automate intricate manufacturing workflows, making it an invaluable asset for companies seeking to thrive in a competitive landscape. Ultimately, the implementation of Infor CloudSuite Industrial Enterprise can lead to significant advancements in manufacturing efficiency and overall business performance.

In the rapidly evolving landscape of global business, depending solely on a few key performance indicators (KPIs) to drive significant decisions is insufficient. To navigate the ever-changing demands of customers and adhere to high-quality standards, it is essential to adopt a contemporary Manufacturing Execution System (MES) designed for Industry 4.0. The Industrial Internet of Things (IIoT) is transforming the manufacturing sector by enabling the use of smart, interconnected devices, which creates even greater potential for optimizing operations through enhanced data collection and improved process integration. Atachi Systems' NGIMES stands out as the leading MES tailored for the needs of today's manufacturing landscape. By harnessing the capabilities of the SAP HANA cloud platform, NGIMES provides a streamlined approach to transitioning to paperless operations, enabling efficient data collection, progress tracking, and document management while minimizing risks. Furthermore, its real-time quality monitoring and integrated statistical process control (SPC) features contribute significantly to defect reduction, ultimately leading to improved production yields. This innovative system not only meets current industry demands but also positions businesses to thrive in future market challenges.

Efficient management of production can be achieved anytime and anywhere with ENISCO's modular manufacturing execution system, known as E-MES. This system delivers comprehensive support for factory operations, encompassing both horizontal aspects across the entire manufacturing chain and vertical integration from enterprise resource planning down to shop floor information technology. By incorporating integrated data collection, analysis, and visualization, E-MES ensures complete visibility, laying the groundwork for digital factory solutions that align with Germany's Industry 4.0 initiative. Accessible via a web browser, this software is compatible with various operating systems, allowing users to retrieve data from anywhere globally without the need for client software installation. Manufacturing personnel, maintenance engineers, and decision-makers can efficiently oversee and enhance production processes using tablets, smartphones, or smartwatches, regardless of their location. E-MES equips users with vital information and insights, enabling a thorough evaluation of previous manufacturing activities and facilitating improved decision-making for future operations. As a result, organizations can enhance their overall productivity and adapt more readily to the dynamic demands of the market.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

ShopXpert is a robust and fully integrated manufacturing software solution that enhances your entire manufacturing process by reducing data entry and boosting productivity levels. By automating various tasks, it effectively minimizes manual processes and inefficiencies that can hinder job shop performance. The software encompasses a wide array of modules, including standard modules, a supplier portal, outsource management, job tracking, an employee portal, vending capabilities, a costing tool, customizable forms, task management, workstations, training notes, an academy, a time clock, in-app messaging, storage solutions, and QR code functionalities. Each of these modules is designed to offer features such as dashboard access, efficient customer and supplier management, document storage capabilities, customizable forms, task scheduling, employee time tracking, and real-time communication with suppliers. Additionally, it empowers employees to manage their jobs seamlessly from tablets or mobile devices, significantly decreasing the reliance on traditional desktop workstations. This flexibility not only enhances operational efficiency but also fosters a more agile work environment.

Digitalize your shop floor operations for agility, operational excellence, higher quality compliances and maximum ROI. SFactrix is designed as business user friendly to enable quick configuration of the plant organization setup. Simply create an account and set your plant structure by yourself. SFactrix is a Cloud Software, No Download, No Installation, No technical skill required. Throw your paper based record book and imaginary tracking. Adopt digital platform to automatically capture data, perform analysis and track operational efficiency. Just start today.

Q.Shop, previously Quince Shop Floor Data Collector is a manufacturing software solution specifically designed for people in the repair and overhaul sector. Manufacturing repair and overhaul can be labor-intensive and complicated. Q.Shop is a unified data gathering system that gathers together shop floor inspection plans and process manuals, as well as work instructions and machinery inputs. Q.Shop facilitates traceability and simplifies collaboration between technicians, supervisors, managers. Q.Shop also offers a job and employee scheduler. It optimizes the process efficiency in machine operation and personnel placement. Operators are assigned based on their experience, skills, and number of licenses/ certifications they have. Q.Shop improves productivity by offering the most appropriate schedule for your current workforce, machinery and inventory, as well as sales volume.

Epicor Advanced Manufacturing Execution System is designed for plastic molders, manufacturers who use repetitive processes and those who have an assembly process that involves multiple machines. It is designed to assist floor operators in monitoring and optimizing their plant operations. Advanced MES helps manufacturers monitor their business and control it with real-time information on plant and machinery. The system allows users to identify inefficient allocations of resources to find new capacity for the business. It can also be used to record machine downtime, scrap and material waste in each production cycle. The software provides real-time monitoring of processes, scheduling in real time and visibility into operations. Users can view production details and descriptors and monitor up to 100,000 cycles. Maintenance teams can access machine condition reports for planning preventive maintenance. Advanced MES integrates accounting and manufacturing estimating capability.

A comprehensive system that tracks productivity throughout a manufacturer’s worldwide operations is revolutionary in the current competitive landscape. By consolidating real-time data collection from every facet of the manufacturing workflow, it delivers immediate feedback alongside in-depth analytics concerning all utilized materials and machinery. This empowers businesses to address issues and make adjustments quickly, thereby reducing costs and minimizing downtime. Cogiscan’s Factory Intelligence application, designed specifically for the electronics manufacturing sector, serves as an exceptional management tool, ensuring constant awareness of shop floor activities. It grants complete visibility across all machinery types and brands, facilitating effortless monitoring of ongoing operations. Our user-friendly, centralized dashboards allow for quick status updates from any location, whether you’re in the factory, at your home office, or traveling. There's no need for constant communication via calls or emails; checking the status is as straightforward as accessing a webpage from any device. With this innovative approach, manufacturers can stay ahead of the competition and optimize their productivity like never before.

The Visual Factories Digital Performance Monitoring platform offers a user-friendly solution for discrete manufacturers across various sectors to gain insight into their factory operations. By understanding what occurs at each phase of the production line, challenges can be swiftly tackled! This cloud-based tool evaluates the performance of every machine, ensuring that everyone, from operators to floor managers and executives, has access to the critical information necessary for maximizing productivity and establishing achievable objectives. Visual Factories delivers an automated cloud solution aimed at helping manufacturers enhance their productivity, simplify intricate operations, and set realistic goals. With its easy installation on any machine, factory managers can gain improved visibility into their manufacturing processes, enabling them to pinpoint operational inefficiencies effectively. Furthermore, the platform generates real-time reports tailored for middle management, facilitating informed decision-making. This comprehensive approach ensures that all levels of management can collaborate efficiently to drive continuous improvement in production.

JIKKO serves as an innovative platform for enhancing collaboration and communication to boost overall performance. As a Manufacturing Execution System (MES), it prioritizes user engagement, elevating the efficiency of operations and manufacturing by ensuring that every team member is actively involved. The system features two primary interfaces: one designed for operators and associates, and another tailored for management and support personnel. JIKKO's modular design enables users to customize their experience by selecting functionalities that meet their specific requirements. This MES provides valuable insights that assist decision-makers in understanding how to optimize current plant floor conditions, thereby increasing production output. Functioning in real-time, an MES plays a crucial role in manufacturing and operations, effectively tracking and documenting the entire process of converting raw materials into finished products. By managing various production elements, including inputs, personnel, machines, and support services, MES empowers organizations to enhance their operational efficiency significantly. Ultimately, JIKKO represents a comprehensive solution that bridges the gap between teams and processes, fostering a more integrated approach to manufacturing.

To optimize your shop floor, combine manufacturing, MES and supply chain software. Learn how DELMIAworks, formerly IQMS, can help you improve visibility into every aspect your manufacturing operation and solve the most difficult production problems. Reduce downtime and increase manufacturing efficiency, quality, profit margins, and quality. Real-time data access across the entire supply chain can improve decision making. All ERP, manufacturing, MES and supply chain requirements can be handled by one system. Automating your business can lower your investment and maintenance costs. Our simple-to-use solution will double your plant output, eliminate human error, and improve the efficiency of production planning. To eliminate unplanned downtime, increase throughput and reduce downtime, manage, track and monitor all aspects of the production process. OEE graphs and charts are dynamically updated with performance data and quality data in real time.

Modern manufacturing firms understand that merely gathering data from the factory floor is insufficient for maintaining a competitive edge. In addition to tracking labor hours, there is an increasing demand for immediate insights and solutions. User-friendly information "tools" empower management to enhance scheduling, eliminate production bottlenecks, reduce waste, decrease downtime, and optimize both machine efficiency (OEE) and labor resources. This innovative functionality is encapsulated in the FACTIVITY MES MODULES, a suite of software "tools" designed to refine production processes, cut costs, and boost on-time delivery rates. FACTIVITY’s Shop Floor Data Collection Software (SFDC) stands out as one of the most user-friendly MES Manufacturing Execution System software options available, being both easy to install and intuitive to operate. From the outset, it has been crafted specifically for touch screens, featuring a proprietary operator push button user interface (UI) that ensures an exceptional user experience on the factory floor. Ultimately, this blend of technology and usability allows manufacturers to gain a significant advantage in today's fast-paced market.

EZ-MES is a web-based manufacturing execution platform that allows for real-time tracking, management, control, documentation, and improvement of work-in-progress on a factory floor. EZ-MES is ideal to small and medium-sized manufacturing businesses that need tracking and tracing capabilities, able comply to quality standards and regulations, and able collect and analyze real-time product and production data. All EZ-MES features can also be accessed via the Cloud.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

Lantek MES represents a suite of tools designed for businesses seeking a comprehensive and effective method to oversee and enhance their production operations, allowing for real-time monitoring of various tasks occurring on the shop floor. By analyzing machine capacity, the system facilitates the optimization of order initiation and the creation of CAD/CAM tasks. It accommodates various manufacturing needs, whether sourced from management systems or imported from design files such as DWG and DXF. Among these tools, Lantek MES Manager serves as the specialized MES software for sheet metal, orchestrating all manufacturing activities within the facility, from the initiation of work orders to the finalization of the product. This integration ensures that every step of the process is efficiently managed and executed, contributing to improved productivity and resource allocation.

FactoryPulse offers a lean toolkit that simplifies the management of your manufacturing processes. With tools for visual management, problem solving, and tracking continuous improvement, FactoryPulse enables your team to operate more efficiently and effectively. Powered by an AI Copilot, the platform decodes factory data, connecting key performance indicators (KPIs) and other data points to provide actionable insights. FactoryPulse integrates seamlessly with your current tools, while its simple and transparent pricing model makes it easy for teams of all sizes to get started. Whether you're a small team or a large enterprise, FactoryPulse offers flexible plans to suit your needs with top-tier security and deployment options.

In the realm of pharmaceutical production, it is crucial to document activities on the shop floor in real-time to maintain quality standards and comply with regulations such as 21 CFR Part 11 and Good Manufacturing Practices (GMPs). Utilizing an automated system guarantees that batch records are free from errors and can be easily accessed, while also allowing for the tracking of batch manufacturing processes. Electronic Batch Record (EBR) software, such as CaliberBRM, replaces traditional paper-based systems, thereby mitigating associated risks and ensuring the integrity of data and product quality. In industries that are highly regulated, particularly in life sciences, the real-time recording of the 4Ms becomes a necessity as it streamlines business processes. Transitioning to digital batch production records can significantly reduce both time and effort. The EBR system provides comprehensive oversight of the 4Ms, enabling organizations to minimize inventory waste, optimize workforce allocation, manage instruments effectively, and shorten review cycles, all of which lead to decreased operational costs. Furthermore, Quality Review Management (QRM) emphasizes the importance of exception-based reviews to expedite batch releases, enhancing overall efficiency. By implementing these modern solutions, companies can create a more agile and responsive manufacturing environment.

MyPlantFloor is an innovative software solution aimed at assisting manufacturers in enhancing their production workflows and maximizing the efficiency of their entire factory operations. Additionally, it provides valuable insights that can lead to smarter decision-making and increased productivity.

First Resonance is leading the next industrial revolution with the ION Factory OS. ION is powering companies building electric airplanes, rockets, autonomous vehicles, 3D printing robotics, and more. It is used by manufacturers of all sizes – from fast-growing startups to Fortune 500s – to connect parts, complex supply chains, and advanced machinery. Manufacturers build with ION to solve the world’s biggest problems in climate, transportation, and energy.

The PICO MES platform empowers manufacturers to modernize and enhance their production processes by consolidating personnel, equipment, tools, and data into a singular cohesive system. This innovative solution provides digital work instructions that include detailed step-by-step guidance and engaging visual aids, along with real-time insights into throughput, yield, and operator efficiency, ensuring comprehensive traceability of every part's manufacturing history. It seamlessly integrates with various tools, including barcode scanners, torque tools, PLCs, vision systems, and ERP/PLM/QMS platforms, among others. Remarkably, PICO can be deployed in just minutes instead of months, connecting effortlessly with existing machinery and business applications without necessitating any major overhauls. This capability makes it suitable for manufacturers of all scales, from small enterprises moving away from paper-based processes to larger corporations optimizing operations across multiple sites. Moreover, its plug-and-play compatibility with over 200 devices and its modular design facilitate the enforcement of standardized work processes in environments characterized by high variability and low volume, allowing for automatic data collection and proactive responses to shop floor challenges as they arise. Ultimately, the PICO MES platform serves as a critical tool for manufacturers aiming to increase efficiency and streamline their operations.

Siemens Digital Industries Software has introduced Opcenter Execution Pharma, previously referred to as "SIMATIC IT eBR," which is a specialized MES solution tailored for the pharmaceutical sector, facilitating entirely paperless production and comprehensive electronic batch recording. This innovative platform boasts sophisticated capabilities for designing, refining, and overseeing both manual and automated production activities, achieved through seamless integration with MES, automation, and enterprise resource planning (ERP) systems. By optimizing the utilization of various manufacturing resources—such as equipment, personnel, processes, and products—Opcenter Execution Pharma plays a crucial role in promoting efficient production. It delivers real-time insights into manufacturing execution along with access to process and quality information, thereby aiding in the enhancement of production workflows from the initial order stage to the final product. Ultimately, this solution not only improves operational efficiency but also supports compliance with stringent industry regulations.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

Cetec ERP is a cloud-based manufacturing enterprise resource planning solution that caters to small and medium sized businesses. As a full suite ERP, it helps manufacturing companies to manage the various business processes specific to a manufacturing environment, including bills of materials, quoting and job costing, supply chain management, inventory control, procurement, shop floor management, and quality assurance. The intuitive nature of a web-based platform makes Cetec ERP easy to learn and implement, and keeps costs significantly lower than ERPs with similar breadth of functionality. Cetec ERP is more operations-focused than traditional ERPs, and adds value to SMB manufacturers with modern technology, user friendly interfaces, real-time data, strong cost accounting, and a fully integrated workflow. While nimble as a platform, the breadth of features caters to manufacturers in electronics contract manufacturing, high mix/low volume, aerospace and defense, medical device OEMs and contract manufacturers, machine shops, industrial equipment OEMs, cabinet manufacturers, fabric, and more. Services are offered on a monthly subscription basis that includes support via email, phone and through other online resources.

Opstech is an advanced manufacturing execution software powered by AI, specifically created to assist factories in overseeing and tracking manufacturing operations, personnel, and equipment to ensure adherence to various quality standards. This innovative platform provides administrators with real-time insights into the operational heartbeat of their business, allowing them to visualize workflows tailored to the specific requirements of each product. With Opstech, organizations can monitor job progression, implement actions through defined workflows, keep a comprehensive audit log of product information, and perform quality assessments via QR code scanning. Supervisors are equipped to manage job orders effectively, set up role-specific access permissions for staff, and trace the journey of each product throughout the shop floor. Additionally, the software empowers managers to derive valuable insights into business activities by creating detailed reports and optimizing data-driven manufacturing execution processes. Furthermore, Opstech incorporates near-field communication (NFC) tagging and radio-frequency identification (RFID) technology, which enhances the automation of quality checks, ensuring that standards are consistently met and maintained. Overall, this multifaceted software solution significantly improves operational efficiency in manufacturing environments.

Cosmino's Manufacturing Execution System enhances the synergy among personnel, machinery, and IT, transforming the digital factory into a truly intelligent environment. With Cosmino MES Plus, production processes gain transparency, leading to improved quality and efficiency. The effort required for managing production orders manually is expected to be cut by fifty percent. MES enables a wide range of variations and flexible access options to be implemented seamlessly. The Zero Defects strategy (ZD) is fully supported, extending its assurance directly to customers. Furthermore, the Traceability feature serves as a vital tool during product recalls, providing critical information. Statistical quality sampling and control card comparisons will be accurately conducted through Cosmino MES Plus, utilizing established intervention limits and process capability metrics. Integrated test planning will offer additional assistance, and if any values fall outside acceptable tolerances, the software will recommend corrective actions to maintain high quality. Moreover, utilizing the Traceability feature allows for the incorporation of extra details, including information on materials and preliminary products, enriching the overall production data. This system ultimately fosters an environment of continuous improvement and accountability throughout the manufacturing process.

Develop the ability to monitor and trace materials, energy, labor, and various inputs utilized throughout the manufacturing process. Assess production efficiency and uncover opportunities for process enhancement. By leveraging insights and tailored reports, manufacturers can pinpoint issues and make informed, data-driven choices. Efficiently oversee equipment and tools while implementing both preventive and predictive maintenance strategies. Streamline your operations by automating custom user-defined process orchestration to facilitate interactions between internal and external systems. Capitalize on the data circulating from the factory floor to upper management to perform sophisticated analytics. Recognize potential improvement zones, carry out preventive maintenance, and ensure accountability among the workforce. The advantages of utilizing real-time data include the capability to continuously monitor operations, resulting in smoother processes and the delivery of high-quality products to customers, while also significantly minimizing production costs. Ultimately, harnessing this data will foster a culture of continuous improvement and operational excellence within the organization.

Kiwiplan offers cutting-edge digital solutions for packaging manufacturers, ranging from sheet and box plants to those specializing in display and packaging, enabling them to maximize their production efficiency and floor space through improved visibility and automated processes for tracking and scheduling. By integrating shipping with production planning, companies can enhance their operational efficiency significantly. Keeping the entire factory floor interconnected and current not only saves time but also boosts overall value. Through advanced automation, Kiwiplan helps elevate product quality, precision, and timely deliveries. Their extensive suite of integrated products is designed to cater to the unique order management and manufacturing needs of modern corrugated, folding carton, plastics, and packaging companies. Whether servicing a single manufacturing site or a network of complex multi-plant operations, Kiwiplan delivers the necessary expertise, adaptability, and robust tools to satisfy and surpass the specific requirements of any system. As a result, Kiwiplan empowers manufacturers to stay competitive in an ever-evolving market landscape.

Vimachem’s Pharma 4.0 MES platform stands out as a versatile and entirely modular manufacturing execution system, leveraging the principles of AI and IIoT to facilitate digital transformation in the pharmaceutical and biopharmaceutical sectors. Tailored for environments adhering to cGMP regulations and 21 CFR Part 11 standards, this system provides instantaneous, contextually relevant feedback on the production floor, effectively linking devices, machinery, and personnel to streamline operations from the initial planning stages to the final product delivery, all while upholding strict quality requirements. The platform ensures that information circulates effortlessly throughout the organization, supplying the appropriate data to the relevant teams precisely when needed. By utilizing AI-generated insights, it enhances production efficiency and overall equipment effectiveness (OEE) from the outset, while secure integrations consolidate all plant data into user-friendly dashboards. With the elimination of paperwork, the prevention of compliance issues, and the facilitation of scalable automation, Vimachem enables life-science manufacturers to minimize manual labor, elevate operational performance, and expedite the introduction of essential therapies to the market. Ultimately, this innovative solution not only propels efficiency but also supports the evolving needs of the pharmaceutical industry.