Alternatives to OEE Toolkit Suite

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

PerformOEE™, Smart Factory Software is an OEE Software Solution that is preferred by world-class manufacturers to manage real-time operational performance improvements. OEEsystems International works with some of the most innovative manufacturing companies around the world to increase their capacity, reduce costs, and drive continuous improvement. Our unique combination of Smart Factory OEE Software, PerformOEE™, and our Science of Manufacturing Methodology provides real-time visibility, control, and analysis of your manufacturing performance. This makes us The OEE People.

Senseye PdM employs advanced proprietary machine learning techniques to anticipate potential asset failures before they occur. By automatically evaluating the performance of your machinery, Senseye can accurately forecast when maintenance should be performed. This allows maintenance teams to prioritize their efforts on the assets that require the most urgent care. With an easy-to-implement solution, organizations can reduce maintenance expenses while enhancing the accuracy of downtime predictions. Designed for scalability, Senseye PdM can accommodate any number of connected machines, whether large or small. The automated condition monitoring provides insights that emphasize only the most pertinent information. Users gain an understanding of how long their machinery is expected to operate before maintenance is necessary. The platform allows for the seamless analysis of tens of thousands of assets, providing a clear and ongoing indication of which machines need attention. Furthermore, Senseye ensures that industrial companies experience significant reductions in machine downtime, ultimately leading to enhanced operational efficiency and productivity.

cpmPlus OEE is a software solution designed for real-time performance measurement and analysis that enhances plant productivity by pinpointing opportunities to boost Overall Equipment Effectiveness (OEE). OEE serves as a key performance indicator in the industry for assessing productivity, composed of three essential elements: Availability, Performance, and Quality, making it applicable across various sectors and processes. By utilizing cpmPlus OEE, manufacturers can identify areas for enhancement and effectively prioritize initiatives aimed at improving production efficiency. This tool not only facilitates the execution of productivity enhancement programs but also offers analytical capabilities to assess the effects of specific improvement measures. For instance, organizations can leverage cpmPlus OEE to gauge the impact of changes in organizational structure or the introduction of new equipment on their productivity levels. Additionally, due to its standardized approach to measuring productivity, cpmPlus OEE is invaluable for benchmarking and facilitating impartial comparisons among different production lines within a single organization, thereby fostering a culture of continuous improvement. Ultimately, the insights gained from cpmPlus OEE empower manufacturers to make informed decisions that drive operational excellence.

Manufacturing analytics technology that is award-winning and enables factories to achieve excellence in manufacturing. FourJaw is a machine monitoring software designed specifically for manufacturers who want to do more with their existing equipment and find new efficiencies. Gain visibility of key production metrics such as OEE and utilization to drive productivity improvement. Utilize accurate data to determine how well your machines have been utilized. This will help you make informed decisions about increasing capacity. Gains in capacity and productivity allow you to produce more products using the same resources. This helps to increase profitability. To motivate change, see how energy usage translates into costs and carbon footprint. Track energy usage in real-time by machine, cell or production line, and over time. FourJaw's machine monitoring software allows manufacturers to increase productivity by driving continuous improvement.

io.Performance streamlines the entry of Overall Equipment Effectiveness (OEE) data for various production settings, such as batch operations, continuous manufacturing processes, and discrete production environments. Real-time visibility into losses related to availability, speed, and quality is provided, allowing for immediate insights. Customized reports are available to meet even the most intricate needs of the operation. The web-based io.Performance platform ensures that access to role-specific functions is seamless across different departments and organizational levels. It also generates standardized OEE reports tailored for both the entire organization and individual plants. Additionally, production data is aggregated and presented to management in real-time, facilitating informed decision-making and enhancing operational efficiency. Overall, this comprehensive approach helps organizations maximize their production capabilities.

Scytec DataXchange, a Cloud and On Premise OEE and analytic machine monitoring system, is available. DataXchange uses innovative IIoT technology to increase equipment efficiency, utilization, and shop floor productivity. DataXchange can be used with a variety of manufacturing machines, including CNC's and PLC's as well as robots, welders, and manual ones. You can create custom shop floor data entry rules to automatically collect shopfloor data from a wired or wired connection on MTConnect and Fanuc FOCAS based machines, as well as older and manually operated machines. DataXchange provides all the OEE reports and charts, dashboards, notifications, and notifications that you need to analyze the machine data. It also triggers notifications. This allows you to meet the needs of small facilities aswell as multi-site enterprise-level operations.

Predator MDC is real time machine monitoring software. It automatically collects, charts, and processes real-time shopfloor manufacturing data, including OEE, idle time and machine downtime. Predator MDC improves manufacturing by providing accurate shop floor productivity metrics and KPIs to help improve operations and make better decisions. Predator MDC keeps you informed about your manufacturing performance. It measures how efficiently your machines are used, the productivity of your workers and the production rates. Predator MDC allows you to compare continuous improvement results in lean manufacturing efforts. Predator MDC organizes real-time data into actionable metrics and KPIs for availability, quality, and performance. With just a few mouse clicks, you can access KPIs or metrics for specific machines as well as rolled up KPIs or metrics for entire departments across multiple plants.

FactoryTalk® Metrics serves as a comprehensive solution for monitoring efficiency, collecting data, and analyzing the performance of manufacturing machinery. It provides essential insights into equipment performance, offering opportunities to enhance production, cut costs, and improve quality. By delivering precise reports on actual activities occurring on the production floor, this software enables manufacturers to utilize their existing resources and workforce more efficiently. Although it tracks Overall Equipment Effectiveness (OEE), FactoryTalk Metrics extends beyond mere reporting, facilitating deeper inquiries to uncover the root causes of downtime and inefficiencies, thus enabling tangible enhancements in operational performance. Many manufacturers allocate considerable investment towards their equipment but often face challenges such as limited visibility into performance metrics, unanticipated downtimes, and losses stemming from inadequate production quality. This lack of clarity hinders their ability to effectively boost OEE and ultimately achieve their operational goals. By leveraging the insights offered by FactoryTalk Metrics, businesses can finally gain the visibility they need to drive meaningful performance improvements.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

The MERLIN Tempus Enterprise Edition (EE) enhances the functionality of MERLIN Tempus by incorporating full Overall Equipment Effectiveness (OEE), an adaptive job scheduling feature, and seamless integration with Enterprise Resource Planning (ERP) systems. The data from ERP systems plays a crucial role in tracking the overhead costs associated with manufacturing operations. For instance, when a customer inquires about the status of an order, a factory's front office team without MERLIN Tempus EE would need to manually search for the work order and physically check on the location of the components on the production floor. However, with the integration of the ERP-connected MERLIN Tempus EE dashboard, the team can quickly access real-time information about the part's status in the manufacturing workflow and its estimated completion time for shipping. This real-time data feed enhances the relevance of the ERP system, thereby reducing uncertainties in fulfilling customer timelines and enhancing overall satisfaction. Ultimately, MERLIN Tempus EE transforms the way factories manage their operations, making it significantly more efficient and responsive to customer needs.

SmartMon serves as an OEE/MES solution designed to oversee and enhance the production processes of various machines in real-time. This platform enables users to evaluate productivity shortfalls directly in monetary terms, facilitating timely adjustments. It features modules dedicated to employee management, quality control, traceability, documentation, and rework processes. The SmartMon system is versatile and can be deployed across a diverse array of manufacturing industries, allowing for data collection from any machine or sensor. With its modular architecture and inherent adaptability, SmartMon fits seamlessly into all types of manufacturing environments, whether for small workshops with custom products or expansive factories with numerous production lines. Installation is straightforward on any machine, and the platform delivers real-time insights into production and order statuses. Additionally, SmartMon assesses quality and productivity gaps to foster corrective measures. Users can expect a substantial return on investment, as productivity enhancements of up to 15% can be realized within the initial months following implementation, making it a valuable tool for any manufacturing operation. Furthermore, SmartMon’s capabilities ensure that companies can maintain competitive edges by optimizing their production efficiency consistently.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

Aptean OEE is a comprehensive production monitoring solution designed to enhance follow-up and optimization, offering a holistic view of production effectiveness while laying the groundwork for meaningful improvements. It supplies real-time production data accessible to all organizational levels, complemented by timely reports and robust analytical tools that ensure complete visibility and control over manufacturing performance at all times. This system allows for precise OEE monitoring of machines across various industries, regardless of their type or age, eliminating the need for lengthy IT setups during connection and deployment. Additionally, it fosters continuous improvement, driving increased efficiency and productivity through a platform that provides in-depth production data, visualization capabilities, and essential decision-making tools. Ultimately, it significantly reduces the effort required to monitor production performance effectively. By streamlining these processes, businesses can focus more on strategic initiatives that enhance overall productivity.

ioTORQ Lean Manufacturing OEE Software allows for cost-effective, automated monitoring of production assets to identify and prioritize continuous improvement opportunities. It also determines critical manufacturing metrics in real-time, including Overall Equipment Effectiveness (OEE). With flexible IIoT gateways and low-cost sensors, unlock the power of Big Data and our cloud-based, real-time production visualization and management system, you can unlock the power of Big Data. Real-time asset performance analysis and improvement. Alerting features enable rapid intervention for unplanned events in order to minimize losses and maximize productivity. Key manufacturing metrics such as Overall Equipment Effectiveness (OEE) can be revealed. To identify the best practices, perform multi-facility benchmarking.

Innovative software designed to reveal untapped potential and inspire production teams to optimize equipment usage, uptime, and quality is now available. ABB’s OEE software empowers clients to assess and evaluate Overall Equipment Effectiveness in real-time, utilizing data sourced from their manufacturing operations. It fosters a culture of OEE awareness across all levels of the organization. By establishing shared objectives, it enhances the management of production efficiency. The software also aids in identifying areas ripe for improvement while establishing a clear priority for actions aimed at boosting efficiency. Additionally, it helps in detecting and addressing production bottlenecks swiftly. With its real-time measurement capabilities, it allows for immediate response to issues, preventing them from escalating. Furthermore, it compiles historical data for thorough analysis and benchmarking, while providing automatic evaluations and prioritization of factors contributing to lost capacity, ensuring a proactive approach to operational enhancement. This comprehensive solution not only drives immediate results but also lays the groundwork for sustained improvements in production processes.

Empower Your Operations. The SpencerMetrics solution excels in the automatic gathering of data from a diverse array of both digital and analog production equipment. This system seamlessly integrates data collected from machine operators on the shop floor, enabling insightful real-time analytics. Revolutionize your operations by harnessing precise machine data through straightforward connectivity and exceptional usability tailored for operators. Allow this innovative technology to handle the data collection process, granting you more time to analyze and utilize the information instead of dedicating countless hours to data gathering, cleaning, and interpretation. Ensure the accuracy of your machine data and capture invaluable operator insights without hindering productivity. When machine activity data is absent, the reliability of information is jeopardized, rendering it outdated before analysis can occur. Moreover, lacking operator data, which is essential for shop floor data collection, strips raw machine signals of the necessary context. Understanding operator knowledge is vital for minimizing potential downtime and optimizing operational efficiency.

MyPlantFloor is an innovative software solution aimed at assisting manufacturers in enhancing their production workflows and maximizing the efficiency of their entire factory operations. Additionally, it provides valuable insights that can lead to smarter decision-making and increased productivity.

proGrow enables the digitization of any equipment or workstation, providing real-time data access. Its plug-and-play setup and customizable dashboards facilitate immediate returns on investment. By harnessing live insights from your production environment, you can swiftly tackle emerging challenges. proGrow effectively converts raw data from various equipment and workstations into practical insights, enhancing production efficiency and streamlining operations. Embrace a data-driven approach to elevate your organization's performance and minimize waste. By merging analytics with task management functionalities, proGrow maximizes the potential of your production data, fostering collaboration and teamwork for superior results. This versatile platform exemplifies operational excellence 4.0, allowing automatic data extraction and centralization to analyze and improve key performance indicators with the aid of collaborative tools, suitable for any industry, business size, or model. Furthermore, proGrow empowers businesses to make informed decisions that drive growth and innovation, ultimately transforming how teams work together towards common objectives.

Actively oversee the health of machines and plants to maintain maximum uptime, productivity, and address maintenance requirements effectively. Utilize the advantages of analytics along with Industrial IoT technologies to achieve a more comprehensive understanding of equipment on the plant floor, facilitating predictive maintenance capabilities. Keeping an eye on machine health is essential to minimize production interruptions that stem from unexpected failures and outages. By promoting predictive maintenance, the time required to assess machine health issues can be significantly reduced, while also enhancing the traceability of historical data. Integrate IT and OT data into a unified viewpoint to bridge the gap between plant floor information and MES data, thereby enabling more informed decision-making processes. Employ real-time data gathering and integrated analytics to monitor live data concerning machine health and performance, assess machines against optimal conditions, and issue early warnings about potential disruptions, which in turn helps in lowering overtime labor costs, scrap rates, emergency maintenance expenses, and adverse impacts on profit and loss. This comprehensive approach not only enhances operational efficiency but also fosters a culture of proactive management across the manufacturing process.

Dematic iQ software provides intelligent adaptability by integrating warehouse operations, maintenance, and analytics into a unified ecosystem. Its modular architecture guarantees maximum flexibility across various material handling systems, ranging from production to distribution. Emphasizing a comprehensive, operation-wide strategy, the Dematic iQ software suite enhances order fulfillment and facility lifecycle management. By prioritizing reliability, efficiency, and speed, Dematic iQ minimizes cycle times and accelerates shipping while maintaining order precision and operational flexibility. Spanning the entire range of warehouse operations, Dematic iQ caters to facilities that are fully manual, semi-automated, or completely automated. The software suite comprises four modular products that seamlessly adjust, scale, and collaborate for more effective facility management. Unlike other software solutions that may depend on speculation, mental frameworks, or “conference room pilots” to create their operational algorithms, Dematic iQ stands out by utilizing data-driven insights to optimize performance. This commitment to innovation ensures that businesses can adapt to changing demands with confidence and precision.

Whether you're addressing a particular challenge within your operations or aiming for seamless manufacturing throughout your facility, the Manufacturing Operations Platform offers a swift and efficient onboarding process. Each TotalControlPro system begins with our resource management module, allowing you to oversee every facet of your workforce, equipment, and production. The true potential of Resource Management is unlocked when integrated with any of our six versatile modules. Eliminate the risk of running low on materials or components with automated ordering and real-time stock alerts provided by our Inventory module. Instantly check your stock levels and document arrivals and shipments for comprehensive visibility throughout the manufacturing lifecycle. Leverage our enterprise-ready MES system to connect, analyze, adapt, and enhance your manufacturing processes. Manage, receive, and execute orders that are meticulously timed, tracked, and traced from inception to delivery, empowering you to make informed, data-driven choices. By embracing these tools, you can significantly improve operational efficiency and responsiveness to market demands.

Digitalize your shop floor operations for agility, operational excellence, higher quality compliances and maximum ROI. SFactrix is designed as business user friendly to enable quick configuration of the plant organization setup. Simply create an account and set your plant structure by yourself. SFactrix is a Cloud Software, No Download, No Installation, No technical skill required. Throw your paper based record book and imaginary tracking. Adopt digital platform to automatically capture data, perform analysis and track operational efficiency. Just start today.

Provideam's OEE monitoring software has been specifically created to meet the needs of manufacturing enterprises by allowing them to track and analyze the efficiency of their production machines and lines. It aligns with contemporary management strategies, including Total Productive Maintenance (TPM), Six Sigma, and Lean Manufacturing principles. By identifying the root causes of productivity losses, Provideam enables businesses to minimize these setbacks, enhance output, and increase profitability. Our objective is to deliver a robust Overall Equipment Effectiveness (OEE) monitoring solution that addresses your continuous operational needs. Whether you are tracking a single machine or hundreds of them, Provideam's system is adaptable, making it effortless to expand from a single unit today to a comprehensive plant-wide implementation tomorrow. This scalability ensures that as your operations grow, your monitoring capabilities can easily keep pace.

Raven helps manufacturers win by empowering frontline, engineering and management teams to make fact-driven productivity improvements. Raven is the only solution that combines machine data and frontline insights to provide a complete timeline of production events with context for everything that’s happening on the line — accounting for 100% of production time and OEE losses. By replacing manual tasks with Automated Downtime Labeling, workers can focus on output, identify bottlenecks and drive process improvements.

4Industry allows you to have world-class manufacturing by connecting your workers and machines, exponentially increasing your OEE. Your Total Productive Manufacturing (TPM), by capturing data using our Continuous Improvement process is guaranteed to become a better version every day. The 4Industry Suite offers a complete manufacturing engagement layer (Anomalies Deviations, Counter Measures and Improvements), which can be automated using smart workflows. ServiceNow's platform integration capabilities allow for unlimited expandability. 4Industry's mission statement states that we are committed to helping our customers create innovative solutions and achieve world-class manufacturing. This is what we see when we look at 4Industry. Mobile-focused, new features that enhance operator experience and help customers achieve higher production with fewer safety incidents.

Our innovative mobile cloud software equips your team to tackle issues on the factory floor instantly, leading to less downtime, quicker responses to production problems, and lower maintenance expenses. With a variety of solutions at hand, our platform is designed to address downtime, enhance response times, and cut down on overall maintenance costs. Uniquely, it stands out as the only solution capable of addressing multiple challenges simultaneously. Our exclusive problem-solving engine transforms significant obstacles into manageable tasks. This is achieved through L2L's alignment of machines, personnel, processes, and materials, enabling you to reach exceptional performance levels. Unlike many solutions that struggle to adapt as you grow, L2L is a scalable SaaS platform that seamlessly automates and integrates into your factory, allowing you to not just meet, but surpass your goals and performance metrics. By utilizing our platform, manufacturers gain a comprehensive tool that evolves with their needs and fosters continuous improvement.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

SenseAi harnesses the power of artificial intelligence to assess and track machine performance through the analysis of vibration and acoustic data. This innovative approach empowers manufacturers to swiftly pinpoint problems or inefficiencies in their production processes, enabling them to make informed, data-backed decisions aimed at enhancing overall efficiency. By utilizing SenseAi's plug-and-play, AI-driven monitoring system, manufacturers can unlock the full potential of their manufacturing operations. Designed with a convenient magnetic attachment, SenseAi effortlessly adheres to machines, facilitating performance monitoring with minimal disruption to existing workflows. Equipped with vibration, acoustics, and LIDAR sensors, the system delivers a thorough evaluation of machine performance. Users benefit from real-time monitoring and data analysis via 4G cellular connectivity, which ensures they receive immediate notifications regarding machine downtime. Additionally, the capability to monitor multiple facilities or production lines allows for a more comprehensive approach to operational oversight. Elevate your manufacturing processes through the continuous tracking of machine utilization and performance, ensuring that inefficiencies are swiftly addressed.

SCW.AI provides a tailored platform for manufacturing firms of all sizes, particularly those in regulated sectors such as pharmaceuticals and food and beverage, to enhance their digital transformation initiatives with increased speed, simplicity, and scalability. By utilizing IoT devices, businesses can gather real-time shop-floor data, monitor work-order progress, manage labor resources, digitize forms, and ensure compliance with GMP regulations. This platform not only boosts factory visibility and throughput but also reduces operational costs. Furthermore, it enhances line efficiency through live performance monitoring and sophisticated analytics, while productivity is augmented with real-time tracking of labor hours and utilization. The digitization of room logs streamlines operations, ensuring adherence to GMP standards, and advanced IoT technology facilitates automatic data collection from the shop floor. Users can also create custom forms for efficient data collection. As a cloud-native technology solution, SCW.AI addresses prevalent production obstacles, ultimately elevating both visibility and performance in manufacturing environments. With SCW.AI, companies can navigate the complexities of modern manufacturing and drive significant improvements across various operational facets.

Overall Equipment Effectiveness (OEE) serves as a crucial metric for evaluating the efficiency of machinery and equipment in industrial settings. By incorporating OEE measurement into your manufacturing workflow, you can significantly boost machine performance, minimize downtime, and enhance production quality. This metric is invaluable for tracking improvements in manufacturing productivity over time. Effective management and monitoring of equipment are essential for success. OEEasy is a web-based application designed to automatically compute the OEE of your production lines based on indicators of quality, performance, and availability. With a simple and rapid setup process, this application is compatible with all manufacturing machines and is available at an affordable price. OEEasy operates on the 4i Platform and allows for expansion beyond production capabilities by integrating with additional apps like ELT and CEnergy. Furthermore, OEEasy converts your data into insightful charts and reports, enabling you to visualize your productivity trends and performance metrics effectively. By employing this tool, manufacturers can make informed decisions that drive operational excellence.

DataLyzer was first to offer a real time SPC solution. Arno Koch was the original to offer a real-time OEE solution. This was in 1995. Arno Koch has created a revolutionary new version of OEE Coach, based on 25 years' experience with OEE software. DataLyzer and Arno Koch have combined their respective systems to create a comprehensive integrated solution. This partnership creates the most powerful integrated solution for real time SPC and OEE. OEE Coach software is a powerful real time module that can be used for OEE. It allows you to register downtime manually or automatically via sensors. You can also use OPC to retrieve the information from your machines. You can also add the management information system to Inmation if you wish to do more advanced work. Inmation keeps 100% of the data, and it is always available.

Effortless integration with machinery allows you to obtain the real-time operational key performance indicators essential for managing your production efficiency effectively. No more reliance on dry-erase boards! Plex Production Monitoring, utilizing Plex Mach2, ensures smooth connectivity between machines on the production floor. Our ready-to-use software grants you rapid access to production insights without straining your resources. You remain informed at all times, thanks to easily customizable dashboards and intuitive visuals that deliver immediate feedback and current production data. Most importantly, you can trust the accuracy of the information provided. Real-time metrics facilitate ongoing improvement cycles, ensuring you’re never dealing with outdated data. This empowers you to enhance Overall Equipment Effectiveness (OEE) and minimize unexpected downtime, thereby streamlining your operations further. By leveraging these insights, your team can make smarter decisions that lead to greater productivity and efficiency.

Amper is transforming the landscape of manufacturing execution systems (MES) through its innovative platform, FactoryOS, which is specifically designed to enable manufacturers to effortlessly monitor, organize, implement, and enhance their operations. By leveraging real-time IoT information, stringent security protocols, and smooth integration capabilities, and driven by artificial intelligence, FactoryOS acts as a comprehensive solution and a vital hub for manufacturers aiming to ensure timely deliveries, empower their teams, and optimize overall operational efficiency. This pioneering approach not only streamlines processes but also fosters a culture of continuous improvement within manufacturing environments.

We have developed a comprehensive suite of digital tools specifically aimed at enhancing the productivity of manufacturers. By converting your real-time production data into actionable strategies, we help optimize both machine efficiency and team performance. Our approach involves gathering extensive real-time and historical data, then providing you with insights on how to leverage that information for increased productivity. Worximity meticulously analyzes your data, pinpointing gaps and identifying patterns that can significantly boost your team's effectiveness, leading to an impressive return on investment. Additionally, our tools seamlessly integrate all your machinery and software, offering a holistic perspective of your data across various production lines and equipment. Through real-time monitoring, front-line workers gain the ability to make well-informed decisions by evaluating machine and production line performance. Ultimately, we empower you to transform raw data into strategic insights, allowing you to enhance your bottom line by targeting opportunities that yield the greatest impact on your operations. Our commitment is to ensure that every manufacturer can benefit from these advancements for sustained success.

Dematic InSights ensures your warehouse runs at optimal efficiency, enhances uptime, and delivers actionable insights via real-time alerts and analytics. By gathering and organizing data from all your operational and equipment information systems—including manual, semi-automated, and highly automated processes—Dematic InSights provides you with the information needed to formulate strategies for operational enhancement. With support for operational and equipment data from both Dematic and third-party systems, it offers a comprehensive perspective of your facility, independent of the systems in place. Furthermore, Dematic InSights empowers you to take a proactive approach in resolving potential issues before they escalate into significant disruptions affecting quality or throughput. Its flexible design allows for seamless adaptation, ensuring your facility can maintain efficiency during periods of growth and peak season demands while also integrating new technological advancements as they emerge. This comprehensive solution not only streamlines processes but also enhances overall productivity within your operations.

Producers like yourself possess the expertise required to maneuver through the intricate hurdles of remaining competitive in today’s market landscape. This is applicable across a wide range of sectors, including pharmaceuticals, consumer goods, food and beverage, mining, and chemicals. Therefore, embracing the latest technological innovations is essential for advancing your ongoing digital transformation efforts. Throughout your organization, from the control room to executive meetings, users of process systems consistently grapple with the challenge of optimizing productivity while managing budget limitations and resource availability, all while tackling shifting operational risks. By addressing these challenges head-on, you can unlock significant productivity enhancements across your facility with the PlantPAx distributed control system (DCS). The features of this system can greatly influence the lifespan of your plant operations, ensuring that integrated and scalable systems enhance productivity, boost profitability, and minimize operational risks. Ultimately, investing in such advanced systems can lead to a more resilient and efficient production environment.

Gearbelt Assets Cloud is a revolutionary automated system for managing assets, focusing on inspections, maintenance tracking, and compliance documentation. This platform streamlines and digitizes asset management processes, allowing users to conduct inspections, monitor maintenance efforts, and handle compliance paperwork with ease. It includes a variety of functionalities related to asset management, such as maintenance logs, inspection tools, and asset sign-out features, all designed to optimize operations across different sectors. Gearbelt offers seamless integration with various applications, providing both online and offline capabilities to ensure users have constant access to the system. This functionality enables field workers to document data as it happens, significantly improving the precision and promptness of asset-related information. By automating workflows in asset management, Gearbelt not only enhances operational efficiency but also minimizes the risk of human errors and ensures adherence to industry regulations. Ultimately, the system empowers organizations to maintain better oversight of their assets while fostering a culture of compliance and accountability.

A comprehensive solution for monitoring and predictive analysis can enhance equipment condition tracking and streamline maintenance and repair processes. This involves utilizing predictive analysis to ensure production process quality and assess potential risks of exceeding maximum permissible loads through detailed unit operation evaluations. By implementing predictive analysis of unit conditions, emergency shutdowns can be effectively minimized. Furthermore, evaluating the quality of repair work by comparing equipment performance before and after servicing is critical for continuous improvement. The integration of automatic controls for manual repair and maintenance tasks enables efficiency and accuracy in operations. Additionally, predictive analysis aids in strategic maintenance and repair decisions while facilitating informed purchases of new equipment based on intelligent load balancing of current assets. Spare parts and consumables can also be optimized through intelligent failure predictions, reinforcing a proactive approach to equipment management. Overall, this solution supports a robust framework for enhancing operational reliability and efficiency.

Achieve production targets and financial objectives while minimizing unexpected disruptions. Utilizing status dashboards and automated alerts, operations personnel and managers are informed of potential failures, granting them the opportunity to pinpoint and resolve issues before they escalate into expensive challenges. Transition to predictive and prescriptive maintenance approaches that tackle known failure points and declines in performance without incurring additional costs. By recognizing leading indicators of potential breakdowns, you can eliminate the need for expensive preventive part replacements that may not be necessary. Employ advanced analytics, data mining, and data visualization techniques to swiftly and accurately uncover root causes, revealing hidden patterns within the data. This enables you to troubleshoot performance problems more effectively and gain insight into their origins, allowing for rapid corrective measures to be implemented. Ultimately, this proactive approach not only enhances operational efficiency but also fosters a culture of continuous improvement within the organization.

Ensure the upkeep and efficiency of physical assets by leveraging real-time data, the Internet of Things (IoT), machine learning, mobile solutions, and advanced predictive analytics. Enhance the planning, scheduling, and execution of maintenance tasks through the integration of smart technologies that offer fresh value and streamline your operations. Disseminate exemplary methods for the effective deployment, oversight, and maintenance of machinery. Improve the management of assets and customer service workflows with a centralized database for all asset and equipment details. Minimize equipment downtime and boost asset productivity through an automated system for monitoring equipment utilization. This comprehensive approach not only enhances operational efficiency but also fosters a culture of continuous improvement in asset management practices.

Software tailored for industrial use aims to assist in achieving your manufacturing objectives. FactoryTalk® software is engineered to foster an ecosystem of sophisticated industrial applications, encompassing the Internet of Things (IoT). The journey begins at the edge of manufacturing and extends from local installations to cloud-based solutions. Picture enhancing your industrial setting with innovative software that provides advanced design capabilities, optimizes operational efficiency, and offers benefits in predictive as well as augmented maintenance. Whether dealing with process, batch, or discrete applications, even your toughest challenges can be addressed through the synergy of Rockwell Automation's acclaimed software, hardware, and support services, ensuring a comprehensive solution for modern manufacturing needs. This integrated approach not only enhances productivity but also paves the way for future innovations in the industry.

Arbox Hap® is an innovative cloud platform specifically crafted to address the challenges encountered by asset managers within the Renewable Energy sector. By incorporating automation features, centralized data storage, and insightful portfolio analytics, we simplify the operational processes for managers, enhancing both efficiency and effectiveness. Our solution empowers your team to optimize performance and improve profitability! Leverage our advanced portfolio administration tools for seamless document management, compliance oversight, and task monitoring to run your business with enhanced intelligence. Additionally, the finance module enables you to manage contract terms, automate invoicing, and generate both operational and financial reports effortlessly. By integrating with your data acquisition system through Monitor, you can access crucial production metrics such as meters, alarms, and devices. The dataset tool further allows for the upload of estimated and modeled data, streamlining your operations. Save valuable time by automatically generating and distributing comprehensive reports on the technical and financial performance of all assets in your portfolio. Furthermore, the query builder provides the flexibility to create customized ad-hoc reports, catering to your specific analytical needs. This comprehensive approach ensures that asset managers have all the tools necessary to succeed in a competitive landscape.