Alternatives to FactoryTalk Metrics

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

PerformOEE™, Smart Factory Software is an OEE Software Solution that is preferred by world-class manufacturers to manage real-time operational performance improvements. OEEsystems International works with some of the most innovative manufacturing companies around the world to increase their capacity, reduce costs, and drive continuous improvement. Our unique combination of Smart Factory OEE Software, PerformOEE™, and our Science of Manufacturing Methodology provides real-time visibility, control, and analysis of your manufacturing performance. This makes us The OEE People.

FactoryTalk®, Optix™, is a new visualization platform that accelerates the delivery of value through modern technologies, innovative designs, and scalable deployment options. FactoryTalk Optix is a tool that can improve your process, efficiency, and deliverables - all in one place. To achieve your HMI vision, take advantage of new levels in collaboration, scalability, and interoperability. SaaS-enabled workflows allow your team to collaborate from anywhere and at any time. You can harness the cloud to become more agile and deploy quickly, scaling according to demand. You can use the cloud to beat your competitors, make more profit and increase your return on investment. Transform how you collaborate! The cloud makes collaboration easier for customers, suppliers, and employees from all over the globe.

It's time to move on from outdated clipboards and the monotonous transcription of essential plant performance metrics. The FactoryTalk® Historian software efficiently gathers operational process data from various sources at incredible speeds. This software provides an unparalleled degree of supervisory control, performance tracking, and quality assurance, with the capability to scale from individual machines to the entire enterprise. Recording time-series data at this speed would be unfeasible, even for the most energetic record keeper on the plant floor. The dashboards offered by FactoryTalk Historian simplify this process. Additionally, the enhanced ability to forecast trends using dependable data will boost productivity to new heights. With FactoryTalk Historian Site Edition (SE), no data across your plant and enterprise can remain concealed. Its redundancy and high availability guarantee uninterrupted access to vital plant information, ensuring your operations run smoothly without downtime. This transition to a more advanced system not only streamlines processes but also empowers your team to focus on strategic improvements.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

FactoryTalk® Analytics™ delivers a comprehensive range of analytics solutions, spanning from descriptive to prescriptive, enabling industrial manufacturing professionals to reach key business objectives such as enhancing overall equipment effectiveness (OEE), minimizing downtime, and improving quality or processes. The platform offers a seamless customer experience that includes everything from establishing a robust foundation for industrial data management to providing unified operational views; it combines collaborative data integration with the ability to create and implement self-service machine learning or analytical models across various environments, whether at the controller, edge, or in the cloud. By equipping domain experts with visual tools and innovative analytical templates, the solution empowers users to achieve tangible results, effectively supporting the entire machine learning process from data acquisition to value realization, while addressing critical use cases such as predictive maintenance, anomaly detection, and model process control. This holistic approach not only streamlines operations but also fosters a culture of data-driven decision-making within organizations.

Leave the past behind and embrace a future free from unexpected downtimes and the confusion surrounding their causes. FactoryTalk® AssetCentre serves as a comprehensive solution for the security, management, version control, tracking, and reporting of automation-related assets throughout your facility. This tool operates with minimal need for extra management involvement or employee effort. By utilizing FactoryTalk AssetCentre, you can enhance uptime, boost productivity, ensure high quality, promote employee safety, and maintain regulatory compliance. Have you ever envisioned yourself as a superhero? You certainly can and should, as overseeing and safeguarding your automation assets is a formidable task, and FactoryTalk AssetCentre is your ally in achieving success. Explore how this software can be your ultimate source of strength. The trend towards subscription-based software is rising rapidly in commercial and industrial sectors, and this transformation shows no signs of waning anytime soon, making it essential to adapt. Embracing such innovations can provide your business with the competitive edge it needs.

The flow of binary data across industrial networks, connecting various automation assets, is what energizes your industrial processes. The secure transfer of this information and its accurate reconstruction at the destination is vital to ensuring your operations remain efficient and effective. Central to this functionality is industrial communication; without it, effectively monitoring, managing, controlling, and securing your operations would be an unattainable goal. FactoryTalk® Linx serves as a crucial framework for all devices utilizing FactoryTalk, including essential third-party devices that form a vital part of your industrial network. It provides solutions that scale from small applications on a single computer with one controller to expansive setups with distributed and redundant data servers interfacing with large automation systems. Additionally, the FactoryTalk Linx Gateway facilitates seamless interaction with both FactoryTalk-compatible devices and those that operate outside this standard. This versatility ensures that your entire operational landscape remains interconnected and responsive to demands.

Enhance your manufacturing operations by connecting essential data from the shop floor with enterprise IT systems and other manufacturing tools. Imagine the potential this brings. FactoryTalk® Transaction Manager allows for the seamless interconnection of industrial transactions with various systems, enabling them to function cohesively. This integration fosters a comprehensive link that enhances reliability across enterprise-wide operations. Often utilized in scenarios involving data logging, FactoryTalk Transaction Manager captures production data from control systems and stores it in databases. Unlike traditional historian applications, this software facilitates a bidirectional flow of information, such as transferring production work orders from a database back to a control system. By utilizing FactoryTalk Transaction Manager, you gain unprecedented insights and integration capabilities for managing critical data transactions across your manufacturing landscape. This transformative approach ultimately leads to improved decision-making and operational efficiency.

The sheer volume and rapid generation of industrial data make it challenging to capture accurately. Even if successful, the data often lacks the necessary context and usability for effective application. Furthermore, with operational data trapped within various devices or confined in isolated systems, data scientists face considerable hurdles in data preparation and struggle to derive meaningful insights for improving industrial performance. FactoryTalk® Edge Gateway™ software tackles these issues head-on, enabling actionable insights at both the plant and enterprise level to facilitate the digital transformation of the IIoT. By simplifying and automating the collection, contextualization, and structuring of industrial equipment data directly at the source, it ensures high data integrity from the very beginning. This software lays the groundwork for achieving a seamless integration of IT and OT at the enterprise level, allowing individuals from the shop floor to executive management to make informed and intelligent decisions that can drive operational excellence. Ultimately, this advancement not only enhances decision-making but also positions organizations for future growth and innovation.

Software tailored for industrial use aims to assist in achieving your manufacturing objectives. FactoryTalk® software is engineered to foster an ecosystem of sophisticated industrial applications, encompassing the Internet of Things (IoT). The journey begins at the edge of manufacturing and extends from local installations to cloud-based solutions. Picture enhancing your industrial setting with innovative software that provides advanced design capabilities, optimizes operational efficiency, and offers benefits in predictive as well as augmented maintenance. Whether dealing with process, batch, or discrete applications, even your toughest challenges can be addressed through the synergy of Rockwell Automation's acclaimed software, hardware, and support services, ensuring a comprehensive solution for modern manufacturing needs. This integrated approach not only enhances productivity but also paves the way for future innovations in the industry.

FactoryTalk® software is designed to enhance a wide range of advanced industrial applications, including those related to IoT. This powerful solution commences at the manufacturing edge and seamlessly extends from local systems to cloud environments. Picture elevating your industrial ecosystem with a software platform that incorporates state-of-the-art design, optimizes operational effectiveness, and provides the benefits of predictive and augmented maintenance. Whether dealing with process, batch, or discrete applications, the integrated approach of Rockwell Automation’s award-winning software, hardware, and services addresses your toughest challenges. By leveraging our FactoryTalk software solutions, you can truly elevate your industrial operations. Embrace innovation through advanced design, optimize efficiency in your processes, and tap into the vast capabilities of predictive and augmented maintenance for even greater success. With our comprehensive offerings, your most intricate issues can be effectively resolved, paving the way for a more efficient and innovative industrial future.

FactoryTalk® Batch empowers you to implement a unified control and information system throughout your operations, enhancing capacity and product quality while conserving energy and raw materials, along with minimizing process inconsistencies and reliance on human intervention. This solution facilitates the creation of advanced batch control strategies by accommodating adaptable production needs and standardized organizational procedures, all while speeding up the development of both products and processes. Consequently, this leads to more efficient use of equipment, superior product quality, improved accessibility to actionable data, and a decrease in overall costs. By streamlining operations, FactoryTalk® Batch ultimately contributes to a more agile and responsive manufacturing environment.

The MERLIN Tempus Enterprise Edition (EE) enhances the functionality of MERLIN Tempus by incorporating full Overall Equipment Effectiveness (OEE), an adaptive job scheduling feature, and seamless integration with Enterprise Resource Planning (ERP) systems. The data from ERP systems plays a crucial role in tracking the overhead costs associated with manufacturing operations. For instance, when a customer inquires about the status of an order, a factory's front office team without MERLIN Tempus EE would need to manually search for the work order and physically check on the location of the components on the production floor. However, with the integration of the ERP-connected MERLIN Tempus EE dashboard, the team can quickly access real-time information about the part's status in the manufacturing workflow and its estimated completion time for shipping. This real-time data feed enhances the relevance of the ERP system, thereby reducing uncertainties in fulfilling customer timelines and enhancing overall satisfaction. Ultimately, MERLIN Tempus EE transforms the way factories manage their operations, making it significantly more efficient and responsive to customer needs.

Boost your efficiency with innovative cloud-native, software-driven designs in industrial automation. Presenting FactoryTalk® Design Studio™, a cutting-edge software solution that is entirely cloud-native and designed for system architecture, ensuring access anytime and anywhere. By starting with the development of ControlLogix® and CompactLogix™ controllers, FactoryTalk Design Studio aims to merge contemporary software development methodologies with established industrial automation processes, allowing teams to enhance their productivity while designing the next era of automation solutions. Rockwell Automation is seamlessly integrating modern software practices into familiar industrial workflows, fostering the development of advanced industrial automation systems. The platform’s improved modular design empowers developers to build and manage projects more efficiently, utilizing principles of object-oriented programming for enhanced usability and collaboration. This approach not only streamlines the design process but also encourages innovation and adaptability in automation projects.

Digitalize your shop floor operations for agility, operational excellence, higher quality compliances and maximum ROI. SFactrix is designed as business user friendly to enable quick configuration of the plant organization setup. Simply create an account and set your plant structure by yourself. SFactrix is a Cloud Software, No Download, No Installation, No technical skill required. Throw your paper based record book and imaginary tracking. Adopt digital platform to automatically capture data, perform analysis and track operational efficiency. Just start today.

FactoryTalk® PharmaSuite stands out as the premier MES solution tailored for the Life Sciences sector. It enhances every phase of the recipe life cycle through role-specific optimization, ensuring quicker results for all stakeholders involved. The system’s open-content architecture, combined with an advanced upgrade mechanism, supports robust growth in both batch and discrete manufacturing processes. Additionally, our FactoryTalk PharmaSuite MES offers value-driven applications that assist in navigating regulatory compliance requirements. By utilizing MES, organizations can enhance their operational efficiency, streamline their supply chains, and strive towards their sustainability objectives. PharmaSuite MES not only manages production operations but also reinforces adherence to regulatory standards, boosts operational effectiveness, and optimizes supply chain performance. With a focus on improving production efficiency, accelerating time-to-market, and simplifying compliance processes, this modern MES solution is indispensable for forward-thinking companies. Ultimately, embracing PharmaSuite ensures a competitive edge in an evolving industry landscape.

MyPlantFloor is an innovative software solution aimed at assisting manufacturers in enhancing their production workflows and maximizing the efficiency of their entire factory operations. Additionally, it provides valuable insights that can lead to smarter decision-making and increased productivity.

Create a seamless transition from initial concept to virtual commissioning in the cloud environment. Unify your teams and enhance your design process with FactoryTalk® Twin Studio™ software. This innovative platform simplifies the design, collaboration, and refinement of your projects, allowing you to develop your systems in a cloud-based setting. FactoryTalk Twin Studio facilitates rapid movement between different software applications, thereby accelerating the project through each phase of the design process. As your project evolves, integrated change tracking and version control automatically monitor contributions, freeing you to concentrate on your tasks rather than managing file versions. Collaborate on projects remotely to enhance designs and expedite development like never before. Virtually construct, test, and commission your machinery to ensure they align with your specifications prior to finalizing a design. Additionally, you can update and troubleshoot your systems from any location using just your web browser, ensuring continuous efficiency and productivity. This level of flexibility and accessibility allows teams to innovate more effectively and respond swiftly to challenges.

ioTORQ Lean Manufacturing OEE Software allows for cost-effective, automated monitoring of production assets to identify and prioritize continuous improvement opportunities. It also determines critical manufacturing metrics in real-time, including Overall Equipment Effectiveness (OEE). With flexible IIoT gateways and low-cost sensors, unlock the power of Big Data and our cloud-based, real-time production visualization and management system, you can unlock the power of Big Data. Real-time asset performance analysis and improvement. Alerting features enable rapid intervention for unplanned events in order to minimize losses and maximize productivity. Key manufacturing metrics such as Overall Equipment Effectiveness (OEE) can be revealed. To identify the best practices, perform multi-facility benchmarking.

Predator MDC is real time machine monitoring software. It automatically collects, charts, and processes real-time shopfloor manufacturing data, including OEE, idle time and machine downtime. Predator MDC improves manufacturing by providing accurate shop floor productivity metrics and KPIs to help improve operations and make better decisions. Predator MDC keeps you informed about your manufacturing performance. It measures how efficiently your machines are used, the productivity of your workers and the production rates. Predator MDC allows you to compare continuous improvement results in lean manufacturing efforts. Predator MDC organizes real-time data into actionable metrics and KPIs for availability, quality, and performance. With just a few mouse clicks, you can access KPIs or metrics for specific machines as well as rolled up KPIs or metrics for entire departments across multiple plants.

FactoryTalk® Vault™ with Design Tools offers a centralized cloud storage solution for teams, featuring advanced version control, access management, and detailed analysis capabilities for controller projects. This platform enables seamless collaboration on design projects from any location at any time, simply by using a web browser, which leads to improved and faster design processes. Are you in search of an efficient method to ensure your project files are documented, secure, and easily accessible? With our innovative cloud-native FactoryTalk Vault software, you will have reliable industrial file storage at your disposal, no matter where you are or when you need it. You can manage access to your project files, enhancing team collaboration to boost productivity. Additionally, it allows for the maintenance of a comprehensive history of file changes across a system, helping teams work more effectively by grouping related project files. Tracking modifications to your files ensures the security of your work, while the ability to recover files from any location provides added peace of mind. Moreover, the platform's user-friendly interface is designed to streamline workflows and facilitate better communication among team members.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

Picture the ability to quickly address customer needs and swiftly tackle production challenges. With the FactoryTalk® Remote Access™ solution, there's no need to travel for managing, configuring, or establishing secure connections to customer equipment. Experience a more efficient way to provide exceptional support from any location. Instantly access and assist customer machinery at a moment’s notice! When customers reach out, you can establish a connection rapidly, regardless of your whereabouts. By utilizing remote access, you eliminate the expensive time and costs associated with travel for assistance. This will not only benefit your customers, but it will also enhance your financial savings. Being able to service customer equipment on demand allows you to expedite solutions, minimize downtime, and elevate overall productivity. Ensuring the safety of your operations is paramount; with features like multi-factor authentication, encrypted protocols, and stringent local access controls, you can prioritize security effectively. Moreover, this approach not only streamlines support but also fosters stronger relationships with your clients, ultimately leading to sustained business growth.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

SmartMon serves as an OEE/MES solution designed to oversee and enhance the production processes of various machines in real-time. This platform enables users to evaluate productivity shortfalls directly in monetary terms, facilitating timely adjustments. It features modules dedicated to employee management, quality control, traceability, documentation, and rework processes. The SmartMon system is versatile and can be deployed across a diverse array of manufacturing industries, allowing for data collection from any machine or sensor. With its modular architecture and inherent adaptability, SmartMon fits seamlessly into all types of manufacturing environments, whether for small workshops with custom products or expansive factories with numerous production lines. Installation is straightforward on any machine, and the platform delivers real-time insights into production and order statuses. Additionally, SmartMon assesses quality and productivity gaps to foster corrective measures. Users can expect a substantial return on investment, as productivity enhancements of up to 15% can be realized within the initial months following implementation, making it a valuable tool for any manufacturing operation. Furthermore, SmartMon’s capabilities ensure that companies can maintain competitive edges by optimizing their production efficiency consistently.

Effortless integration with machinery allows you to obtain the real-time operational key performance indicators essential for managing your production efficiency effectively. No more reliance on dry-erase boards! Plex Production Monitoring, utilizing Plex Mach2, ensures smooth connectivity between machines on the production floor. Our ready-to-use software grants you rapid access to production insights without straining your resources. You remain informed at all times, thanks to easily customizable dashboards and intuitive visuals that deliver immediate feedback and current production data. Most importantly, you can trust the accuracy of the information provided. Real-time metrics facilitate ongoing improvement cycles, ensuring you’re never dealing with outdated data. This empowers you to enhance Overall Equipment Effectiveness (OEE) and minimize unexpected downtime, thereby streamlining your operations further. By leveraging these insights, your team can make smarter decisions that lead to greater productivity and efficiency.

The machines located throughout our manufacturing facility and enterprise are conveying important information. Utilizing FactoryTalk® View software allows you to obtain a coherent and consistent narrative, from individual machine-level HMIs to comprehensive visualization solutions that span your entire organization. This all-encompassing software package addresses HMI needs across process, batch, and discrete applications. With clear visual displays and a unified programming language, along with an extensive library of faceplates, you can ensure that your insights into machine performance are optimal. When employees at various organizational levels share the same machine perspectives, it enhances your ability to oversee production effectively, creating a unified vision that everyone can support. As the industry continues to evolve, navigating changes in processes, operational growth, and additional factors can be quite complex. Our HMI solutions are specifically designed to tackle today's challenges while also preparing you for future opportunities, ensuring that your success remains a top priority. This forward-thinking approach enables you to adapt quickly in a rapidly changing environment.

Our innovative mobile cloud software equips your team to tackle issues on the factory floor instantly, leading to less downtime, quicker responses to production problems, and lower maintenance expenses. With a variety of solutions at hand, our platform is designed to address downtime, enhance response times, and cut down on overall maintenance costs. Uniquely, it stands out as the only solution capable of addressing multiple challenges simultaneously. Our exclusive problem-solving engine transforms significant obstacles into manageable tasks. This is achieved through L2L's alignment of machines, personnel, processes, and materials, enabling you to reach exceptional performance levels. Unlike many solutions that struggle to adapt as you grow, L2L is a scalable SaaS platform that seamlessly automates and integrates into your factory, allowing you to not just meet, but surpass your goals and performance metrics. By utilizing our platform, manufacturers gain a comprehensive tool that evolves with their needs and fosters continuous improvement.

Introducing the inaugural OEE reporting system that utilizes a dollar-based framework, enabling instantaneous computation and documentation of all OEE metrics. This innovative approach transforms all manufacturing losses into monetary values, allowing for effective integration and prioritization of losses, ensuring that plant teams consistently concentrate on the most valuable opportunities. Additionally, it offers real-time product costing insights, categorized by both process and product. This solution can be deployed independently or enhance current plant applications. It is versatile enough to be implemented at a single plant or throughout an entire enterprise, with capabilities for replication and aggregation across various sites to a central enterprise server, fostering a comprehensive understanding of operational efficiency. Such a system not only streamlines reporting but also empowers decision-makers with actionable insights to drive continuous improvement.

PlantRun serves as an advanced production monitoring solution that interfaces directly with manufacturing equipment, delivering immediate insights into essential performance metrics, including utilization, production totals, overall equipment efficiency, cycle durations, and downtime, by automatically gathering data from the shop floor and presenting it on dashboards that can be accessed via PCs, tablets, and smartphones. By eliminating the need for manual data entry, it introduces automated tracking, real-time visualization, analytical features, and automatic reporting, enabling manufacturers to swiftly detect underperforming machines or unexpected downtimes, thereby reducing lost production time, enhancing machine efficiency, and minimizing waste. Additionally, PlantRun facilitates seamless integration with external systems such as ERP, MES, CMMS, and WMS, establishing a stronger connection between factory operations and business processes, while also providing alerts, trend analysis, and customizable dashboards that transform raw data into practical insights for decision-making. This comprehensive approach not only streamlines operations but also empowers manufacturers to adapt quickly to changing conditions on the shop floor.

io.Performance streamlines the entry of Overall Equipment Effectiveness (OEE) data for various production settings, such as batch operations, continuous manufacturing processes, and discrete production environments. Real-time visibility into losses related to availability, speed, and quality is provided, allowing for immediate insights. Customized reports are available to meet even the most intricate needs of the operation. The web-based io.Performance platform ensures that access to role-specific functions is seamless across different departments and organizational levels. It also generates standardized OEE reports tailored for both the entire organization and individual plants. Additionally, production data is aggregated and presented to management in real-time, facilitating informed decision-making and enhancing operational efficiency. Overall, this comprehensive approach helps organizations maximize their production capabilities.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

The manufacturing software tool revolutionizes data collection by converting it into real-time analytics, enabling floor personnel to access critical information that drives immediate action. Plant Floor Intelligence, Reveal's solution for Industry 4.0, enhances factory operations by integrating artificial intelligence with human insight, ultimately leading to reduced losses and increased profits. Powered by Reveal's AI, this software acts as a decision-making engine, continuously monitoring the entire manufacturing process around the clock and promptly notifying the appropriate individuals to intervene before potential losses arise. The PFI system is a comprehensive solution that includes the Reveal product, which is deployed and pre-configured for seamless integration, alongside rapid adoption services and standardized operating procedures that empower factory employees to become proactive problem solvers. This innovative approach not only optimizes processes but also fosters a culture of continuous improvement on the shop floor.

Accevo Smart Factory (formerly ANT Solutions) is a next-generation Manufacturing Operations Management (MOM) platform built to help factories modernize and thrive in the Industry 4.0 era. Designed for end-to-end digital transformation, it connects production lines, machines, and people in a unified ecosystem. Its suite includes OEE performance monitoring, MES, CMMS, APS, QMS, and EMS, giving manufacturers full control of performance, planning, maintenance, and energy use. By digitizing workflows and eliminating manual reports, Accevo helps reduce downtime, increase efficiency, and deliver up to 15% higher OEE within weeks. The platform supports both cloud-native and on-premise deployments, ensuring security, scalability, and easy integration with ERP systems. AI-driven analytics and real-time dashboards empower teams to react 65% faster to production issues while cutting reporting time by 90%. Accevo’s proven implementation methodology guarantees measurable results in as little as six weeks. Backed by a team of industrial automation experts, Accevo transforms complex operations into streamlined, data-powered systems for global leaders in manufacturing.

Overall Equipment Effectiveness (OEE) serves as a crucial metric for evaluating the efficiency of machinery and equipment in industrial settings. By incorporating OEE measurement into your manufacturing workflow, you can significantly boost machine performance, minimize downtime, and enhance production quality. This metric is invaluable for tracking improvements in manufacturing productivity over time. Effective management and monitoring of equipment are essential for success. OEEasy is a web-based application designed to automatically compute the OEE of your production lines based on indicators of quality, performance, and availability. With a simple and rapid setup process, this application is compatible with all manufacturing machines and is available at an affordable price. OEEasy operates on the 4i Platform and allows for expansion beyond production capabilities by integrating with additional apps like ELT and CEnergy. Furthermore, OEEasy converts your data into insightful charts and reports, enabling you to visualize your productivity trends and performance metrics effectively. By employing this tool, manufacturers can make informed decisions that drive operational excellence.

Empower Your Operations. The SpencerMetrics solution excels in the automatic gathering of data from a diverse array of both digital and analog production equipment. This system seamlessly integrates data collected from machine operators on the shop floor, enabling insightful real-time analytics. Revolutionize your operations by harnessing precise machine data through straightforward connectivity and exceptional usability tailored for operators. Allow this innovative technology to handle the data collection process, granting you more time to analyze and utilize the information instead of dedicating countless hours to data gathering, cleaning, and interpretation. Ensure the accuracy of your machine data and capture invaluable operator insights without hindering productivity. When machine activity data is absent, the reliability of information is jeopardized, rendering it outdated before analysis can occur. Moreover, lacking operator data, which is essential for shop floor data collection, strips raw machine signals of the necessary context. Understanding operator knowledge is vital for minimizing potential downtime and optimizing operational efficiency.

Provideam's OEE monitoring software has been specifically created to meet the needs of manufacturing enterprises by allowing them to track and analyze the efficiency of their production machines and lines. It aligns with contemporary management strategies, including Total Productive Maintenance (TPM), Six Sigma, and Lean Manufacturing principles. By identifying the root causes of productivity losses, Provideam enables businesses to minimize these setbacks, enhance output, and increase profitability. Our objective is to deliver a robust Overall Equipment Effectiveness (OEE) monitoring solution that addresses your continuous operational needs. Whether you are tracking a single machine or hundreds of them, Provideam's system is adaptable, making it effortless to expand from a single unit today to a comprehensive plant-wide implementation tomorrow. This scalability ensures that as your operations grow, your monitoring capabilities can easily keep pace.

cpmPlus OEE is a software solution designed for real-time performance measurement and analysis that enhances plant productivity by pinpointing opportunities to boost Overall Equipment Effectiveness (OEE). OEE serves as a key performance indicator in the industry for assessing productivity, composed of three essential elements: Availability, Performance, and Quality, making it applicable across various sectors and processes. By utilizing cpmPlus OEE, manufacturers can identify areas for enhancement and effectively prioritize initiatives aimed at improving production efficiency. This tool not only facilitates the execution of productivity enhancement programs but also offers analytical capabilities to assess the effects of specific improvement measures. For instance, organizations can leverage cpmPlus OEE to gauge the impact of changes in organizational structure or the introduction of new equipment on their productivity levels. Additionally, due to its standardized approach to measuring productivity, cpmPlus OEE is invaluable for benchmarking and facilitating impartial comparisons among different production lines within a single organization, thereby fostering a culture of continuous improvement. Ultimately, the insights gained from cpmPlus OEE empower manufacturers to make informed decisions that drive operational excellence.

Pulsar is an advanced platform for real-time machine monitoring and Overall Equipment Effectiveness (OEE) that connects to the cloud, providing manufacturers with comprehensive insights into their shop-floor activities, production efficiency, and machinery status. This system enables users to identify problems, reduce downtime, and enhance productivity without the need for manual tracking or spreadsheets. It incorporates industrial IoT sensors and hardware that seamlessly link to any machine, regardless of its type, age, or model, without requiring modifications to PLCs. The data collected, including availability, performance, speed, cycle counts, causes of downtime, and production output, is then visualized on user-friendly dashboards that can be accessed from various devices. Pulsar’s software continuously monitors essential manufacturing KPIs, such as OEE, utilization, throughput, and quality, while offering sophisticated real-time analytics and historical reports. Additionally, it features customizable alerts that can be sent via SMS, email, or displayed on TV dashboards, along with a digital Andon system that empowers teams to quickly identify and address production challenges as they arise, thereby fostering a more responsive manufacturing environment. By leveraging this technology, manufacturers can not only optimize their processes but also create a proactive culture of continuous improvement.

Sight Machine makes manufacturing more resilient, sustainable, and profitable. It provides continuous, real-time monitoring and control over manufacturing operations, improving productivity, profitability, and sustainability. This goal, which uses vast amounts of data from factory floors in order to identify problems and opportunities in plants, has been a focus for many manufacturers and industrial and software companies for years. However, for most, it has proven difficult and frustrating. Although data is plentiful across supply chains and factory floors, it is not easy to use. Sight Machine offers a solution to this problem. It works and it scales. The company has technology that is at most several generations ahead of others. However, it focuses on concrete improvement and quantifiable results for clients.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

FactoryKPI Executive, developed by Orca Lean, delivers a comprehensive KPI management system that allows executives to easily track, standardize, and compare plant performance. Designed with upper management in mind, it consolidates critical data into a secure, accessible dashboard, eliminating reliance on outdated paper reports and manual Excel files. The platform provides over 50 industry-standard KPIs, along with the flexibility to create custom metrics that align with organizational goals. With role-based access controls, leaders can share insights across teams while maintaining data security and integrity. Plant comparisons are mathematically optimized, enabling fair benchmarking and supporting initiatives like best-practice sharing and continuous improvement. Integrated trend visualization tools present metrics clearly, while optional AI capabilities deliver predictive analysis, ROI forecasting, and conversational insights about performance trends. Deployment is flexible, with options ranging from AWS-hosted environments to on-premise or hybrid models depending on company policy. By combining automation, security, and intelligence, FactoryKPI Executive equips decision-makers with the clarity and confidence needed to optimize operations.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.