Alternatives to Emerson DeltaV

Epicor Connected Process Control provides a simple-to-use software solution that allows you to configure digital work instructions and enforce process control. It also ensures that operations are error-proof. Connect IoT devices to collect 100% time studies and process data, images and images at the task level. Real-time visibility and quality control on a new level! eFlex can handle any number of product variations or thousands of parts, whether you are a component-based or model-based manufacturer. Work instructions can be linked to Bill of Materials, ensuring that products are built correctly every time, even if changes are made during the process. Work instructions that are part a system that is advanced will automatically react to model and component variations and only display the right work instructions for what's currently being built at station.

Mar-Kov is a leader in providing cost-effective software solutions to the pharmaceutical, chemical and cosmetics, flavors, fragrance, paints and coatings, as well as food industries. Mar-Kov provides robust traceability solutions to process, batch, or formulation-based manufacturers. This helps businesses automate their daily routines and streamline operations while complying with regulatory requirements such as HACCP, FDA, etc. This solution promotes paperless inventory through the use of barcoding and an electronic batch record system.

We empower pharma companies and CDMOs with the tools to scale production while addressing supply-chain bottlenecks, complex materials, and rising development costs. Leverage AI and machine-learning to predict future outcomes with the leading manufacturing cloud. Always in compliance. Collecting and integrating real-time and historic data from multiple sources in a GxP compliant manner, and turning it into actionable insight. Use artificial intelligence (AI), machine learning, and other technologies to identify patterns that could lead to deviations. Fix them before they become a problem. The Aizon platform optimizes pharma manufacturing processes by using real-time data from disparate sources and predictive models. The Aizon platform allows for GxP-compliant acquisition, storage, consumption, and auditing. Aizon works closely with international regulatory bodies in order to ensure AI algorithms are qualified.

Unlock the full potential of your enterprise's time-series data with the dataPARC Historian. This solution elevates data management, facilitating smooth and secure data flow across your organization. Its design ensures easy integration with AI, ML, and cloud technologies, paving the way for innovative adaptability and deeper insights. Rapid access to data, advanced manufacturing intelligence, and scalability make dataPARC Historian the optimal choice for businesses striving for excellence in their operations. It's not just about storing data; it's about transforming data into actionable insights with speed and precision. The dataPARC Historian stands out as more than just a repository for data. It empowers enterprises with the agility to use time-series data more effectively, ensuring decisions are informed and impactful, backed by a platform known for its reliability and ease of use.

It can seem like a never-ending series of tradeoffs to bring breakthrough products to market within highly regulated industries. MasterControl's GxP software simplifies workflows, so you don't have to compromise quality for cost or innovation with regulation. Complete and connected meets flexible and fast. MasterControl Quality Excellence transforms quality data and processes to a competitive edge. Modern software is the first step in modernizing your manufacturing operations. MasterControl Manufacturing Excellence, from work orders to production records (EBR/eDHR), to logbooks and work instructions, is the easiest way to digitalize manufacturing.

The System 800xA is more than just a Distributed Control System (DCS); it serves as an Electrical Control System, a Safety system, and a platform for collaboration, designed to enhance engineering efficiency, operator performance, and asset utilization. With its integrated electrical control capabilities, the ABB Ability System 800xA allows for comprehensive management of the entire electrical system, spanning from high-voltage switchgear to low-voltage motor control systems. Whether used in conjunction with the 800xA DCS or independently, this system is an optimal choice for managing electrical controls. By utilizing intelligent devices, users can significantly reduce the amount of hardwired cabling required for switchgear, regardless of the standard protocols in place. The digital communication's high reliability not only enhances the flow of information from devices but also allows for the elimination of additional electrical measurement instruments, thereby streamlining operations and improving overall system efficiency. Ultimately, the ABB Ability System 800xA stands out as a versatile and effective solution in modern electrical control management.

Producers like yourself possess the expertise required to maneuver through the intricate hurdles of remaining competitive in today’s market landscape. This is applicable across a wide range of sectors, including pharmaceuticals, consumer goods, food and beverage, mining, and chemicals. Therefore, embracing the latest technological innovations is essential for advancing your ongoing digital transformation efforts. Throughout your organization, from the control room to executive meetings, users of process systems consistently grapple with the challenge of optimizing productivity while managing budget limitations and resource availability, all while tackling shifting operational risks. By addressing these challenges head-on, you can unlock significant productivity enhancements across your facility with the PlantPAx distributed control system (DCS). The features of this system can greatly influence the lifespan of your plant operations, ensuring that integrated and scalable systems enhance productivity, boost profitability, and minimize operational risks. Ultimately, investing in such advanced systems can lead to a more resilient and efficient production environment.

AVEVA APC is an innovative model predictive advanced process control solution designed to enhance process profitability. In the current economic landscape, manufacturers encounter challenges such as constrained capital budgets, escalating manufacturing and energy expenses, and fierce global competition. AVEVA's Comprehensive Advanced Process Control equips businesses to tackle intricate manufacturing issues with cutting-edge automatic control solutions, maximizing value extraction from their operations. This technology not only boosts production yield and quality but also minimizes energy consumption. By facilitating the optimization of manufacturing activities, it enables continuous performance enhancements crucial for improving overall financial outcomes. AVEVA APC stands out as a holistic software solution that leverages advanced technology to create automatic control systems capable of unlocking the full potential of manufacturing processes. Ultimately, this empowers manufacturers to thrive in a highly competitive market while achieving sustainable growth.

Navigating the complexities of industrial processes presents a significant challenge for businesses striving to be both responsive to market demands and economically viable. To meet these challenges, manufacturers are required to refine their production techniques in order to offer an expanded range of higher-value items while also accommodating shorter production runs. It is essential for them to enhance output, optimize operational efficiency, and elevate product quality to the fullest extent permitted by their existing equipment. Achieving this necessitates maximizing equipment uptime and facilitating smoother transitions while minimizing waste. Furthermore, there is an increasing expectation from the public for manufacturers to lessen their environmental footprint and adhere to strict emissions regulations. Rockwell Automation Pavilion8® Model Predictive Control (MPC) technology serves as an advanced intelligence layer that integrates with automation systems, continuously steering the plant toward achieving a multitude of business goals—including cost savings, reduced emissions, consistent quality, and increased production—while operating in real time. This innovative approach not only enhances operational effectiveness but also aligns with sustainability initiatives, positioning manufacturers for success in an evolving marketplace.

Advanced Process Control (APC) provides a highly efficient solution for enhancing your plant's performance without requiring any hardware modifications. By implementing an APC application, you can stabilize operations while simultaneously optimizing production or energy usage, leading to a deeper insight into your production processes. This term encompasses a wide array of methods and technologies that complement fundamental process control systems, which are primarily constructed using PID controllers. Some examples of APC technologies include LQR, LQC, H_infinity, neural networks, fuzzy logic, and Model-Based Predictive Control (MPC). An APC application continually optimizes plant operations every minute, round-the-clock, seven days a week, ensuring consistent efficiency. Among these technologies, MPC stands out as the most widely adopted within the industry, as it utilizes a process model to forecast the plant's behavior for the near future, typically ranging from a few minutes to several hours ahead, thus providing a strategic advantage in operational planning. Through the continual refinement of processes, APC not only improves efficiency but also contributes to long-term sustainability goals.

For years, the SIMATIC PCS 7 distributed control system has been a reliable choice while remaining at the forefront of technological advancements, making it an ideal foundation for outstanding plant efficiency. Get ready to tackle both current needs and future obstacles with PCS 7, a robust and flexible process control solution developed by Siemens! By utilizing standardized and reusable process libraries, PCS 7 V9.1 ensures that your operations maintain sustainability over time. Thanks to its automatic inventory management feature, your plant can effectively manage all essential hardware, software, and network elements related to your PCS 7 setup, ensuring they are consistently current. The Advanced Process Library simplifies project planning and guarantees dependable process management. Additionally, the operator system is designed for easy customization, providing options for single-user, multi-user, and web-based operations, thus catering to various operational demands. This comprehensive adaptability enhances the overall efficiency and effectiveness of your plant's performance.

Pitops stands out as the sole software solution capable of executing genuine closed-loop system identification with PID controllers in Auto mode, or even with secondary PID controllers in Cascade mode, without the necessity of interrupting the cascade chain or undertaking additional, labor-intensive plant step tests. No other competitor tool is capable of successfully identifying transfer functions using data from PID controllers in Cascade mode, making Pitops unparalleled in this regard. Additionally, Pitops conducts transfer function identification entirely in the time domain, unlike other tools that rely on the more intricate Laplace (S) or Discrete (Z) domains. It also has the remarkable ability to manage multiple inputs and identify several transfer functions simultaneously. Utilizing a groundbreaking proprietary algorithm, Pitops facilitates multiple inputs closed-loop transfer function system identification in the time domain, significantly surpassing traditional methods like ARX/ARMAX/Box and Jenkins used by competing tools. This innovative approach not only streamlines the process but also enhances accuracy and efficiency, making Pitops the preferred choice in the industry.

Cybernetica specializes in providing Nonlinear Model Predictive Control (NMPC) utilizing mechanistic models. Our innovative software solution, Cybernetica CENIT, features a versatile architecture capable of addressing diverse industrial challenges by delivering optimal strategies. This includes advanced multivariable optimal control, predictive control mechanisms, and intelligent feed-forward strategies, along with efficient handling of constraints. Furthermore, our adaptive control capabilities leverage state and parameter estimation, incorporating feedback from indirect measurements via the process model. The use of nonlinear models allows for effective operation across extensive ranges, enhancing the management of nonlinear processes. This leads to a diminished reliance on step-response experiments and bolstered accuracy in state and parameter estimations. Additionally, we offer control solutions for both batch and semi-batch operations, efficiently managing nonlinear processes that function under fluctuating conditions. Our technology also ensures optimal grade transitions in continuous operations, safe supervision of exothermic processes, and control of unmeasured variables, including conversion rates and product quality. As a result, we contribute to reduced energy consumption and a lower carbon footprint, while also enhancing overall process efficiency. In summary, Cybernetica is committed to advancing industrial control solutions that optimize performance and sustainability.

Apromon is a web-based software solution designed for assessing the performance of PID loop controls, including both primary and Advanced Process Control (APC) loops. It offers a comprehensive evaluation for individual loops, cascade configurations, APC loops, and even for signals that only have a process variable (PV) without a connected controller. One of Apromon's standout features is its ability to automatically translate various types of controllers—such as those for flow, pressure, temperature, and level—into a unified “grade” factor, similar to the scores teachers assign to students during evaluations. This grading system ranges from 0 to 100, where 100 represents optimal performance and 0 signifies the lowest. Furthermore, Apromon operates continuously, ensuring that performance metrics are consistently calculated and stored without any interruptions, unlike some competing products that may overlook certain tags during monitoring. This relentless dedication to performance tracking guarantees that users have real-time insights into their control systems' efficiency at all times.

The HIACS series represents an all-encompassing system for monitoring and managing thermal, hydropower, and nuclear power facilities, integrating Hitachi's extensive expertise and advanced control technologies. Over its more than four-decade history, it has yielded numerous successful applications. This system enables optimization tailored to the size of the equipment, facilitates compactness through the use of remote I/O, which minimizes cabling between field locations and electrical rooms, and reduces the footprint of electrical rooms, all while allowing for cost-effective updates based on the current status of control devices. Furthermore, the latest iteration of the HIACS series enhances user interaction by featuring HMI that leverages web technologies and mobile devices, efficiently gathers and processes data from control systems, and boosts operational reliability by enabling swift identification of equipment malfunctions. Additionally, we offer ICT solutions designed to enhance operational performance by streamlining inputs and fostering a more responsive management environment.

Enhance the precision and sustainability of Advanced Process Control (APC) models by integrating both linear and nonlinear variables through deep learning techniques, thereby expanding their operational capabilities. Achieve better return on investment by facilitating swift controller implementation, ongoing model enhancements, and more streamlined workflows that simplify the process for engineers. Transform the model development landscape with artificial intelligence and refine controller tuning via intuitive wizards that guide users in defining both linear and nonlinear optimization goals. Boost controller availability by utilizing cloud technology to access, visualize, and analyze real-time Key Performance Indicators (KPIs). In the fast-paced global market, energy and chemical industries must adapt with agility to satisfy consumer demands and optimize profit margins. Aspen DMC3 represents cutting-edge digital technology that empowers companies to realize a 2-5% increase in throughput, a 3% enhancement in yield, and a 10% decrease in energy consumption. Explore the innovative advancements in next-generation advanced process control technology and discover the transformative impact it can have on operations. This technology not only boosts efficiency but also supports sustainable practices within the industry.

A closed-loop universal multivariable optimizer is designed to enhance both the performance and quality of Model Predictive Control (MPC) systems. This optimizer utilizes data from Excel files sourced from Dynamic Matrix Control (DMC) by Aspen Tech, Robust Model Predictive Control Technology (RMPCT) from Honeywell, or Predict Pro from Emerson to develop and refine accurate models for various multivariable-controller variable (MV-CV) pairs. This innovative optimization technology eliminates the need for step tests typically required by Aspen Tech and Honeywell, operating entirely within the time domain while remaining user-friendly, compact, and efficient. Given that Model Predictive Controls (MPC) can encompass tens or even hundreds of dynamic models, the possibility of incorrect models is a significant concern. The presence of inaccurate dynamic models in MPCs leads to bias, which is identified as model prediction error, manifesting as discrepancies between predicted signals and actual measurements from sensors. COLUMBO serves as a powerful tool to enhance the accuracy of Model Predictive Control (MPC) models, effectively utilizing either open-loop or fully closed-loop data to ensure optimal performance. By addressing the potential for errors in dynamic models, COLUMBO aims to significantly improve overall control system effectiveness.

Experion®'s PlantCruise leverages the robust capabilities of Honeywell’s established Experion Process Knowledge System (PKS) technology, specifically tailored to effectively address the control system requirements across a wide range of industrial sectors. This solution presents a unified platform that boasts extensive connectivity, sophisticated human-machine interface (HMI) tools, and software-driven solutions that enhance operational efficiency and unlock new avenues for business success. Users can effortlessly expand their operational scope at any moment, transitioning from solely process control and management to incorporating personnel and asset management, as well as integrating the entirety of their business resources. Furthermore, PlantCruise by Experion provides a comprehensive control package rooted in advanced controllers and technologies, facilitating smooth, plant-wide management and enhanced connectivity throughout the facility. This adaptability ensures that businesses can respond to evolving challenges while optimizing their operations.

MPCPy is a Python library designed to support the testing and execution of occupant-integrated model predictive control (MPC) within building systems. This tool emphasizes the application of data-driven, simplified physical or statistical models to forecast building performance and enhance control strategies. It comprises four primary modules that provide object classes for data importation, interaction with real or simulated systems, data-driven model estimation and validation, and optimization of control inputs. Although MPCPy serves as a platform for integration, it depends on various free, open-source third-party software for model execution, simulation, parameter estimation techniques, and optimization solvers. This encompasses Python libraries for scripting and data manipulation, along with more specialized software solutions tailored for distinct tasks. Notably, the modeling and optimization tasks related to physical systems are currently grounded in the specifications of the Modelica language, which enhances the flexibility and capability of the package. In essence, MPCPy enables users to leverage advanced modeling techniques through a versatile and collaborative environment.

In the process industry, maintenance and support resources are frequently situated in remote locations, making swift analysis and resolution crucial for maintaining operational efficiency during process issues. The Experion Collaboration Station features a large, multi-touch display that integrates business network and view-only control system data, facilitating quick communication and collaboration among team members from various disciplines, no matter their physical location. This platform enables all participants to simultaneously access and edit the same documents and data during a communication session, utilizing their desktop computers. By leveraging this technology, organizations can benchmark best practices across their global assets to enhance returns. Furthermore, transforming data into actionable insights empowers companies to identify optimal practices across all operational assets, thereby improving operations, forecasting potential plant failures, and reducing unexpected downtime while maximizing overall returns. Ultimately, such advancements in collaboration and data utilization can significantly enhance productivity and operational success.

It has earned a strong reputation for the exceptional dependability of its control systems, along with its user-friendly tools for operational oversight and engineering. This solution is not only ideal for thermal power plants; it is also effective as a monitoring and control system across a wide range of applications, such as rocket launch sites, LNG carriers, plant management systems, and office building control systems. As a result, there has been a significant enhancement in hardware reliability, alongside the integration of protective circuits that comply with Safety Integrity Level (SIL) standards. The DIASYS series offers a diverse range that accommodates systems of varying sizes and functionalities, from equipment control and monitoring to safety measures, thereby further supporting the success of customer enterprises. This versatility underscores its commitment to meeting the specific needs of different industries.

EcoStruxure Foxboro DCS, a progressive advancement from Foxboro Evo, represents a cutting-edge series of resilient and dependable control systems designed to unify essential data and enhance the workforce's effectiveness, thereby guaranteeing uninterrupted and efficient plant operations. Tailored real-time accounting frameworks are integrated to evaluate and manage the financial implications of each process point. The family of Foxboro DCS components, characterized by their fault tolerance and high availability, efficiently gathers, processes, and transmits critical information throughout the entire facility. Designed with adaptability and scalability at its core, the Foxboro DCS provides various controllers and I/O options to meet diverse cost, spatial, and functionality needs. Furthermore, the system includes advanced, multi-functional workstations and servers that are both flexible and robust, offering a range of choices suited for distinct operational settings and requirements within the plant. This comprehensive design ensures that facilities can operate smoothly while also adapting to future technological advancements.

Merging the sturdy design and compact size of a PLC with the robust capabilities and seamless integration of the Ovation control system, this compact controller serves as a dependable automation solution that can be scaled for various power generation or water and wastewater applications requiring localized control. It enhances reliability and lowers expenses through effective and secure remote management of assets from any location. Moreover, beyond its built-in advanced applications that enhance plant performance, Ovation offers features such as integrated vibration monitoring, generator excitation control, safety instrumented systems (SIS), adaptable configurations for both small and distributed setups, virtualization, and embedded simulation tools, making it an all-encompassing choice for modern industries. This versatility ensures that it can meet diverse operational needs while maintaining high efficiency and safety standards.

Plants utilizing the TotalPlant™ Solution (TPS) system must adopt contemporary technology to prevent becoming outdated. Since its launch in 1998, TPS has played a pivotal role in advancing open plant automation through numerous sophisticated applications. Nonetheless, its users now face challenges related to compliance with new safety standards and the complexity of system support. By leveraging Experion LCN, operators can preserve existing control strategies, field terminations, applications, historical data, and graphics, enabling them to concentrate on high-impact enhancements. This approach reduces operational disruptions, ensures overall system consistency, and offers potential lifecycle benefits through virtualization. Furthermore, it paves the way for Honeywell's Industrial Internet of Things (IIoT), which facilitates the connection between people and assets, enhances predictive analytics automation, and fosters greater collaboration among stakeholders. Adapting to these modern solutions is crucial for maintaining competitive advantages in an evolving industrial landscape.

PMSX®micro empowers users to manage, monitor, and control small-scale plants, machines, processes, or continuous production systems with ease. It provides a comprehensive overview of the plant's status through detailed process graphics, allowing operators to visualize operations effortlessly. Operating graphics facilitate straightforward management by illustrating the precise conditions of various aggregates, enhancing user convenience. In cases of alarms or messages, the system enables operators to swiftly navigate to the pertinent process graphic, ensuring rapid and efficient responses. The PMSX®micro includes a robust alarm and event management system that meticulously logs all incidents and notifications, presenting them clearly while maintaining a sequential database for easy reference. This functionality supports the tracing of process flows during disturbances or following modifications. Additionally, operators have the ability to document annotations and comments regarding specific events or objects, which are invaluable for future analysis and continuous improvement. As a result, PMSX®micro not only streamlines operations but also fosters a culture of proactive management and insightful reflection.

Experion®LX utilizes Honeywell’s established Experion Process Knowledge System (PKS) technology and is crafted to effectively fulfill the control system requirements of diverse industrial sectors. This system offers a cohesive platform featuring extensive connectivity, sophisticated HMI tools, and software-driven solutions that enhance operational efficiency and facilitate innovative business results. With Experion LX, users have the opportunity to broaden their focus at any stage, expanding from process control and management to encompass personnel and asset management, as well as integrating the resources across their entire business operations. The platform offers adaptable control options based on Series 8 and ControlEdge, ensuring a better fit for a range of industrial needs. Additionally, it guarantees data integrity and seamless integration with business applications, leading to optimized performance and more streamlined operations. As industries continue to evolve, having a robust system like Experion LX is crucial for maintaining a competitive edge.

The CENTUM VP Distributed Control System (DCS) represents Yokogawa's pinnacle of integrated process control technology, significantly boosting productivity and efficiency across various sectors. For more than four decades, the CENTUM DCS family from Yokogawa has progressively adapted to fulfill and surpass the demands of enterprises, and it is set to persist in this role as organizations embrace digital transformations and integrate emerging technologies like IoT in the years to come. When uninterrupted operations are critical for your facility, the CENTUM VP stands out as the most dependable distributed control system on the market. With an impressive availability rating exceeding "seven nines" (99.99999%), it allows for less than a minute of downtime over a decade, making it an unparalleled option for industries aiming for optimal performance without interruptions. This level of reliability not only enhances operational efficiency but also fosters greater trust among clients and stakeholders.

In the realm of pharmaceutical production, it is crucial to document activities on the shop floor in real-time to maintain quality standards and comply with regulations such as 21 CFR Part 11 and Good Manufacturing Practices (GMPs). Utilizing an automated system guarantees that batch records are free from errors and can be easily accessed, while also allowing for the tracking of batch manufacturing processes. Electronic Batch Record (EBR) software, such as CaliberBRM, replaces traditional paper-based systems, thereby mitigating associated risks and ensuring the integrity of data and product quality. In industries that are highly regulated, particularly in life sciences, the real-time recording of the 4Ms becomes a necessity as it streamlines business processes. Transitioning to digital batch production records can significantly reduce both time and effort. The EBR system provides comprehensive oversight of the 4Ms, enabling organizations to minimize inventory waste, optimize workforce allocation, manage instruments effectively, and shorten review cycles, all of which lead to decreased operational costs. Furthermore, Quality Review Management (QRM) emphasizes the importance of exception-based reviews to expedite batch releases, enhancing overall efficiency. By implementing these modern solutions, companies can create a more agile and responsive manufacturing environment.

The Model Predictive Control Toolbox™ offers a comprehensive suite of functions, an intuitive app, Simulink® blocks, and practical reference examples to facilitate the development of model predictive control (MPC) systems. It caters to linear challenges by enabling the creation of implicit, explicit, adaptive, and gain-scheduled MPC strategies. For more complex nonlinear scenarios, users can execute both single-stage and multi-stage nonlinear MPC. Additionally, this toolbox includes deployable optimization solvers and permits the integration of custom solvers. Users can assess the effectiveness of their controllers through closed-loop simulations in MATLAB® and Simulink environments. For applications in automated driving, the toolbox also features MISRA C®- and ISO 26262-compliant blocks and examples, allowing for a swift initiation of projects related to lane keep assist, path planning, path following, and adaptive cruise control. You have the capability to design implicit, gain-scheduled, and adaptive MPC controllers that tackle quadratic programming (QP) problems, and you can generate an explicit MPC controller derived from an implicit design. Furthermore, the toolbox supports discrete control set MPC for handling mixed-integer QP challenges, thus broadening its applicability in diverse control systems. With these extensive features, the toolbox ensures that both novice and experienced users can effectively implement advanced control strategies.

ABB Ability™ Symphony® Plus is a cutting-edge distributed control system (DCS) aimed at enhancing plant efficiency and reliability through advanced automation, seamless integration, and optimization across the entire facility. With over 35 years of experience as the go-to total plant automation solution for the power generation and water industries, it is tailored to satisfy the rigorous demands of engineering, procurement, and construction contractors, making it the preferred choice for power generation and water treatment across diverse global markets. Additionally, Symphony Plus maintains backward compatibility with all prior generations of the Symphony series of distributed control systems, including Network 90, INFI 90, INFI 90 OPEN, Symphony Harmony, Contronic, and Symphony Melody. This compatibility ensures that existing systems can be upgraded without losing functionality or requiring significant overhaul, thereby safeguarding previous investments.

PMSX®pro has been meticulously crafted to satisfy all criteria regarding availability, efficiency, expandability, and flexibility. Additionally, it incorporates a high degree of harmonized hardware and software along with a well-optimized selection of standardized automation tools. The process management framework aligns with the engineering structure of the plant, ensuring that maximum safety, high availability, and adaptable expandability are achieved by organizing the plant into horizontal functional units, each assigned specific control and automation responsibilities. This approach fosters a clearly defined, hierarchical, and thus transparent structure within the plant. The control system does not eliminate process-related redundancies, which contributes to system reliability. To facilitate effective plant and maintenance management, PMSX®pro offers a cohesive configuration and parametrization process that is managed centrally across the entire facility, enhancing operational coherence and efficiency. In doing so, it empowers operators with streamlined control over their processes.

The Safety Manager is a system certified to SIL 3 standards, designed to lower incident rates, enhance production availability, cut compliance expenses, and oversee plant safety effectively. As a next-generation safety platform, it builds upon the Quadruple Modular Redundant (QMR) framework established by its predecessor, the FSC, while further improving its capabilities in incident reduction, uptime maximization, cost efficiency, and safety management. With a rack-based setup and the incorporation of remote IO capabilities, Safety Manager introduces Universal IO, enabling clients to strategically distribute their safety control systems throughout their facilities, leading to significant savings in wiring and conduit costs. Additionally, it seamlessly integrates process safety information, application functionalities, system diagnostics, and essential control strategies, executing safety application logic defined by SIL requirements within a fully redundant (2oo4D) architecture. Furthermore, the Safety Builder tool enhances the management of safety-critical databases and application programming across the entire plant, ensuring comprehensive oversight and control. This holistic approach not only promotes a safer working environment but also optimizes operational efficiency for users.

Control technology serves as a crucial tool for establishing a competitive advantage in the process industry, especially when it addresses the significant challenges of both the present and future. An exemplary case is SIMATIC PCS neo, Siemens' innovative and pioneering process control system. By embracing this technology, businesses can prepare for a future of automation that fosters new opportunities through comprehensive efficiency improvements. This future promises users in the process sectors an experience marked by intuitive engineering and seamless operations. Additionally, it signifies a transformation in web-based collaboration, redefining how teams interact and work together. Discover what it truly means to innovate in process control technology. With SIMATIC PCS neo, your operational staff are empowered to make informed decisions in their everyday tasks while facilitating quick analysis of process data and diagnosing the automation system effectively during both engineering and operational phases. This holistic approach not only enhances performance but also positions organizations to adapt swiftly to evolving industry demands.

For businesses where safety and profitability are paramount, EcoStruxure Triconex safety systems provide a reliable solution. These systems are a crucial component of EcoStruxure Plant, which is Schneider Electric's open, IoT-enabled framework designed for gaining actionable insights into business operations. With a legacy of over three decades of uninterrupted safe operation, EcoStruxure Triconex Safety Systems have amassed more than one billion safe operating hours. This leading suite of high-availability, high-integrity systems, including Tricon, Tricon CX, Trident, and Tri-GP, holds TÜV Rheinland certification at safety integrity level 3 (SIL3), making them suitable for all safety-critical applications. Proven across the most rigorous industries and demanding applications, these systems ensure a lifetime of reliable performance. They offer unparalleled protection for individuals, production assets, and company profits, thereby ensuring continuous safe operation and optimizing plant availability. Ultimately, EcoStruxure Triconex Safety Systems deliver both peace of mind and operational excellence to businesses striving for success.

ProSafe-RS Lite adheres to the global safety standard suitable for applications up to SIL2. The ProSafe series offers options across SIL2 (ProSafe-RS Lite), SIL3 (ProSafe-RS), and SIL4 (ProSafe-SLS), ensuring flexibility in safety measures. Ongoing improvements to the ProSafe series are designed to enhance the safety of plant operations. The concept of safety integrity level (SIL) was established by the International Electrotechnical Commission (IEC) and measures the effectiveness of safety functions, classified into four levels from SIL1 to SIL4 as outlined in IEC 61508. When compared to environments lacking safety protocols, SIL2 dramatically lowers the risk factor to between 1 in 100 and 1 in 1,000. At SIL3, this risk factor decreases further, ranging from 1 in 1,000 to 1 in 10,000, whereas SIL4 achieves an even lower risk factor, between 1 in 10,000 and 1 in 100,000. ProSafe-RS Lite benefits from the proven reliability of ProSafe-RS technology, and its integration with CENTUM VP/ProSafe-RS facilitates a cohesive approach to both process management and safety oversight. This synergy not only enhances operational efficiency but also reinforces the commitment to maintaining high safety standards in industrial settings.

Regardless of whether your project requires SIL 1-3, fault-tolerant systems, or triple modular redundancy (TMR) architectures, we are equipped to meet your safety instrumented system (SIS) needs. Our AADvance® fault-tolerant control system stands out as a fully distributed and scalable safety instrumented solution. This innovative AADvance system permits you to implement varying levels of module redundancy tailored to the specific demands of different segments of your application. Consequently, you can define the necessary levels of safety integrity and availability across your entire facility. Additionally, our AADvance training courses offer an in-depth look at the hardware, software, and troubleshooting aspects of AADvance. We also provide supplementary resources to ensure that your AADvance implementation and training requirements are met in a timely and effective manner. Gain insights into how AADvance functions as a fail-safe controller, grasp the configuration limits of the system, and learn how to design and assemble a complete system while selecting the most suitable hardware based on I/O specifications. Furthermore, our commitment to customer support ensures that you can navigate any challenges that arise during implementation with confidence.

The ProSafe-RS safety instrumented system is certified by TÜV for use as a Safety Instrumented System (SIS) across SIL 1, 2, and 3 applications within a single modular setup, while offering enhanced availability in a redundant configuration. This system can function independently or be seamlessly integrated with the CENTUM VP Distributed Control System. Yokogawa’s industrial safety solutions ensure minimal disruptions through dependable protection across all SIL levels, featuring real-time dashboards that evaluate present and potential risks, along with virtual scenario testing to analyze the effects of prospective bypasses and overrides. Additionally, the system supports online modifications, enabling continuous operation during upgrades, automated compliance reporting to enhance testing intervals, and comprehensive service and lifecycle support. As the crucial last line of defense, the safety controller is designed for reliable performance precisely when needed. Furthermore, Yokogawa's unique Versatile Modular Redundancy ensures sustained SIL 3 operation even amidst multiple failure scenarios, highlighting the robustness of the system's design. This adaptability is essential for maintaining safety and operational efficiency in complex industrial environments.

Laurel MES is a cloud-based platform designed specifically by production engineers to streamline operations in manufacturing facilities, ensuring consistent and accurate batch production. This comprehensive system allows users to drive, assign, manage, and oversee all manufacturing processes from a single dashboard. Covering every stage of the manufacturing lifecycle—from initial production to final packaging—Laurel MES is compatible with various types of Pharma and Chemical Product Manufacturing. By offering integrated solutions that enhance value and minimize errors, Laurel MES effectively serves all production lines within the Pharma and Chemical sectors. The system has been designed to fully replace traditional manual batch records with electronic versions that mirror the appearance of physical manufacturing records, thus facilitating a smoother transition to digital documentation. This innovative approach not only boosts efficiency but also promotes better compliance with industry regulations.

Designed specifically for pharmaceutical and other GxP-compliant organizations, this solution streamlines the digitization of production, quality, and compliance processes within manufacturing operations. Empower your data to guide decisions effectively. With real-time event monitoring, teams can swiftly respond to performance issues and tackle quality challenges as they arise. Equip operators with a user-friendly tool that enhances their ability to achieve accuracy on the first attempt. Navigating the complexities of manufacturing is challenging, especially with the added layer of GMP regulations. By providing your teams with the appropriate resources, you can address critical issues and unlock transformative advancements. Significantly cut down on the time and effort needed for batch reviews and approvals through a review-by-exception approach, eliminating the need for exhaustive reviews of complete batch records. Furthermore, automate tedious tasks such as data input and verification, managing paper records across the production floor, carrying out and double-checking calculations, and overseeing workflows, among others. This not only enhances efficiency but also allows teams to focus on more strategic initiatives.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

Siemens Digital Industries Software has introduced Opcenter Execution Pharma, previously referred to as "SIMATIC IT eBR," which is a specialized MES solution tailored for the pharmaceutical sector, facilitating entirely paperless production and comprehensive electronic batch recording. This innovative platform boasts sophisticated capabilities for designing, refining, and overseeing both manual and automated production activities, achieved through seamless integration with MES, automation, and enterprise resource planning (ERP) systems. By optimizing the utilization of various manufacturing resources—such as equipment, personnel, processes, and products—Opcenter Execution Pharma plays a crucial role in promoting efficient production. It delivers real-time insights into manufacturing execution along with access to process and quality information, thereby aiding in the enhancement of production workflows from the initial order stage to the final product. Ultimately, this solution not only improves operational efficiency but also supports compliance with stringent industry regulations.

The Nexus Controls OnCore† Control System is a sophisticated and fully customizable distributed control solution designed to enhance asset visibility, equip users with integrated troubleshooting and maintenance features, facilitate easy expansion, and lower both installation and training expenses for all distributed turbine control requirements. This control system serves as a comprehensive platform for turbo machinery applications, catering to a wide variety of industries. It accommodates heavy-duty equipment including gas, steam, and hydro turbines, as well as compressive systems that work in synergy with turbines to deliver high-speed anti-surge control. With the Nexus OnCore Control System, users can efficiently manage all these diverse applications in one cohesive interface. By streamlining operations and providing real-time insights, the system ultimately drives performance and reliability across all aspects of turbine management.

Since its launch in 1993, CENTUM CS has established itself as the leading large-scale distributed control system (DCS) due to its remarkable reliability and numerous successful implementations across various industries. This system has found its application in sectors such as oil refining, petrochemicals, chemicals, iron and steel, non-ferrous metals, cement, paper pulp, food, pharmaceuticals, and utilities like power, gas, and water supply. The exceptional user-friendliness and advanced engineering techniques, along with proven high reliability backed by extensive real-world applications, ensure that CENTUM CS will maintain a significant presence in the technological landscape well into the 21st century. Moreover, its adaptability to evolving industry needs highlights its potential for continued success and relevance in an ever-changing market.

FalconTune© is an advanced software solution designed for the tuning of PID loops within distributed control systems (DCS) and programmable logic controllers (PLC). For those interested, a comprehensive overview of the software can be provided. While FalconTune© is specifically fine-tuned for Yokogawa DCS©, its compatibility extends to any DCS or PLC that utilizes the OPC communication protocol. Users benefit from various licensing options that cater to their needs, including yearly, perpetual, workplace-based, and site-wide licenses. The research and development team at IMB Controls Inc. focuses on innovations in process control. This company, founded by Dr. Igor Boiko—a prominent figure in control systems research—has launched FalconTune, an automated solution for PID loop tuning. Currently, Dr. Boiko holds a professorship in Electrical Engineering at the Petroleum Institute (PI) located in Abu Dhabi, where he continues to contribute to advancements in the field. The combination of cutting-edge technology and expert knowledge makes FalconTune a valuable tool for engineers and technicians alike.

Valmet DNA serves as a unified Distributed Control System (DCS) tailored to meet all your process automation requirements. This system offers unparalleled control over processes while delivering a user experience and transparency that surpass typical automation solutions. Valmet DNA is versatile, suitable for applications in process management, machine oversight, drive operations, and quality assurance. The platform also includes robust information management features alongside monitoring for mechanical and field devices. By utilizing a single system architecture, it not only reduces costs and effort but also promotes future growth in response to emerging challenges. This integrated DCS simplifies the entire process from design through installation and maintenance, ensuring a seamless experience. Additionally, users can access trends and event data through an intuitive interface, making it an all-encompassing solution for modern automation needs.