Best OEE Software in South America - Page 3

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

PerformOEE™, Smart Factory Software is an OEE Software Solution that is preferred by world-class manufacturers to manage real-time operational performance improvements. OEEsystems International works with some of the most innovative manufacturing companies around the world to increase their capacity, reduce costs, and drive continuous improvement. Our unique combination of Smart Factory OEE Software, PerformOEE™, and our Science of Manufacturing Methodology provides real-time visibility, control, and analysis of your manufacturing performance. This makes us The OEE People.

The MERLIN Tempus Enterprise Edition (EE) enhances the functionality of MERLIN Tempus by incorporating full Overall Equipment Effectiveness (OEE), an adaptive job scheduling feature, and seamless integration with Enterprise Resource Planning (ERP) systems. The data from ERP systems plays a crucial role in tracking the overhead costs associated with manufacturing operations. For instance, when a customer inquires about the status of an order, a factory's front office team without MERLIN Tempus EE would need to manually search for the work order and physically check on the location of the components on the production floor. However, with the integration of the ERP-connected MERLIN Tempus EE dashboard, the team can quickly access real-time information about the part's status in the manufacturing workflow and its estimated completion time for shipping. This real-time data feed enhances the relevance of the ERP system, thereby reducing uncertainties in fulfilling customer timelines and enhancing overall satisfaction. Ultimately, MERLIN Tempus EE transforms the way factories manage their operations, making it significantly more efficient and responsive to customer needs.

DataLyzer was first to offer a real time SPC solution. Arno Koch was the original to offer a real-time OEE solution. This was in 1995. Arno Koch has created a revolutionary new version of OEE Coach, based on 25 years' experience with OEE software. DataLyzer and Arno Koch have combined their respective systems to create a comprehensive integrated solution. This partnership creates the most powerful integrated solution for real time SPC and OEE. OEE Coach software is a powerful real time module that can be used for OEE. It allows you to register downtime manually or automatically via sensors. You can also use OPC to retrieve the information from your machines. You can also add the management information system to Inmation if you wish to do more advanced work. Inmation keeps 100% of the data, and it is always available.

Digital Logbook: Streamlining Room Logs for GMP Compliance. In the pharmaceutical industry, it is essential to document all activities in logbooks to adhere to Good Manufacturing Practice (GMP) standards. Traditional methods, such as handwritten logs or Excel spreadsheets, are often employed, but these can hinder the analysis of data and become prohibitively expensive due to labor-intensive maintenance and security issues. With our solution, you receive a user-friendly, adaptable, and scalable architecture that allows for the digitization of all room logs and forms, effectively capturing activities on the production floor. You can access your data conveniently and securely from anywhere at any time, enhancing both security and quality through the integration of personal digital signatures. Additionally, our system ensures compliance with GMP regulations by providing immutable records, with optional blockchain technology for added security. The process is simple: line operators can log activities or tasks with just a few clicks or taps, while multiple security layers safeguard the integrity of the logbook. Furthermore, customizable workflows align with your specific data entry and template approval processes, making it easier than ever to maintain compliance and efficiency. This modern approach not only simplifies record-keeping but also fosters a culture of accountability in pharmaceutical operations.

Factbird is an end-to-end manufacturing solution that simplifies data collection and analysis for all manufacturers. This solution allows you to take control of your manufacturing efficiency, and redefine your boundaries of success. Factbird devices automate the collection of manufacturing data by collecting data from sensors that you choose. The data is sent securely to the cloud, where it is converted into real-time actionable insight. Installed in no time and without interruptions. Implementation is streamlined, allowing quick and efficient deployments without system overhauls. Advanced encryption and secure communication protocols on the network to ensure maximum security and safeguard valuable information.

FactoryTalk® Analytics™ delivers a comprehensive range of analytics solutions, spanning from descriptive to prescriptive, enabling industrial manufacturing professionals to reach key business objectives such as enhancing overall equipment effectiveness (OEE), minimizing downtime, and improving quality or processes. The platform offers a seamless customer experience that includes everything from establishing a robust foundation for industrial data management to providing unified operational views; it combines collaborative data integration with the ability to create and implement self-service machine learning or analytical models across various environments, whether at the controller, edge, or in the cloud. By equipping domain experts with visual tools and innovative analytical templates, the solution empowers users to achieve tangible results, effectively supporting the entire machine learning process from data acquisition to value realization, while addressing critical use cases such as predictive maintenance, anomaly detection, and model process control. This holistic approach not only streamlines operations but also fosters a culture of data-driven decision-making within organizations.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

Operator Systems offers a rapid and adaptable standardized solution aimed at addressing the unique challenges faced by manufacturing firms. Our solutions, which include OEE, SPC, and Quality Control, are designed for straightforward implementation and maintenance. Embracing Industry 4.0 technologies such as IIoT, predictive analytics, and cloud computing allows us to enhance our clients' effectiveness and competitiveness. Our esteemed clientele includes globally recognized industry leaders and innovators, underscoring the success of our approach. Notably, we have partnered with some of the largest manufacturing entities worldwide, including Continental, IKEA Industries, Amcor, and OSTP, resulting in over 130 implementations globally. The integration of intelligent systems and specialized software into production management is increasingly becoming a defining characteristic of modern enterprises striving to optimize efficiency, leading to significant profit and satisfaction for both customers and contractors. Furthermore, our commitment to innovation ensures that we remain at the forefront of manufacturing solutions, continuously evolving to meet our clients' needs.

Introducing the inaugural OEE reporting system that utilizes a dollar-based framework, enabling instantaneous computation and documentation of all OEE metrics. This innovative approach transforms all manufacturing losses into monetary values, allowing for effective integration and prioritization of losses, ensuring that plant teams consistently concentrate on the most valuable opportunities. Additionally, it offers real-time product costing insights, categorized by both process and product. This solution can be deployed independently or enhance current plant applications. It is versatile enough to be implemented at a single plant or throughout an entire enterprise, with capabilities for replication and aggregation across various sites to a central enterprise server, fostering a comprehensive understanding of operational efficiency. Such a system not only streamlines reporting but also empowers decision-makers with actionable insights to drive continuous improvement.