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Description

Layered Process Audits (LPA) serve as a specialized form of internal audits that emphasize the essential manufacturing processes. Various personnel within the organization, including senior management, can carry out these audits. Participants have the ability to establish different layers, determine the frequency and duration of audits, specify the number of auditors involved, decide if an approver is needed, and develop checklists outlining specific machines and production lines. Implementing LPA represents a significant cultural shift that highlights the importance of quality from executive offices down to the factory floor, with each layer reinforcing the significance of the activities occurring in each production area. The four fundamental components that make up LPA play a crucial role in this process. Through LPA, organizations can gain valuable insights by verifying compliance with established manufacturing and assembly protocols. Leadership engagement is assured as various management levels participate in quality audits carried out by operators. The frequency of these audits can vary depending on the management level involved, allowing for tailored oversight. Ultimately, LPA not only fosters ongoing improvements in quality but also contributes to a significant reduction in defect rates over time, enhancing the overall efficiency of manufacturing operations.

Description

SCIIL eLPA digitizes the complete Layered Process Audit process in manufacturing—from maintaining audit catalogs and scheduling audits to mobile execution, corrective actions and cross-plant reporting. Audit plans for operational layers can be generated automatically using frequencies, calendars, areas, shifts and auditor availability. Invitations, reminders and escalation messages help keep recurring LPAs and open actions on schedule. Auditors work on smartphones, tablets or PCs and can continue offline in production areas with unstable network coverage. They record OK/NOK answers, findings, descriptions and photos while consulting current work instructions and reference documents. Central audit standards can be distributed across multiple plants while allowing local sub-questions and translations. Findings and actions remain linked to their audits, with structured 4D and optional 8D processing, due dates and effectiveness checks. Dashboards, scheduled reports and Power BI integration give plant and corporate quality teams real-time visibility. Active Directory integration and role-based administration support enterprise deployment.

API Access

Has API

API Access

Has API

Screenshots View All

Screenshots View All

Integrations

Active Directory
Microsoft 365
Microsoft Entra ID
Microsoft Outlook
Microsoft Power Automate
Microsoft Power BI
Microsoft SharePoint
Microsoft Teams
SAP ERP
Teamcenter

Integrations

Active Directory
Microsoft 365
Microsoft Entra ID
Microsoft Outlook
Microsoft Power Automate
Microsoft Power BI
Microsoft SharePoint
Microsoft Teams
SAP ERP
Teamcenter

Pricing Details

$8000
Free Trial
Free Version

Pricing Details

Contact us for pricing
Pricing is based on the number of manufacturing locations and the required system configuration. Standard and project-specific integrations are available. Please contact SCIIL for an individual quotation.
Free Trial
Free Version

Deployment

Web-Based
On-Premises
iPhone App
iPad App
Android App
Windows
Mac
Linux
Chromebook

Deployment

Web-Based
On-Premises
iPhone App
iPad App
Android App
Windows
Mac
Linux
Chromebook

Customer Support

Business Hours
Live Rep (24/7)
Online Support

Customer Support

Business Hours
Live Rep (24/7)
Online Support

Types of Training

Training Docs
Webinars
Live Training (Online)
In Person

Types of Training

Training Docs
Webinars
Live Training (Online)
In Person

Vendor Details

Company Name

Omnex Systems

Founded

1987

Country

United States

Website

www.omnexsystems.com/products/layered-process-audits-software

Vendor Details

Company Name

SCIIL AG

Founded

2002

Country

Germany

Website

sciil.com/en/portfolio/layered-process-audits-software/

Product Features

Audit

Alerts / Notifications
Audit Planning
Compliance Management
Dashboard
Exceptions Management
Forms Management
Issue Management
Mobile Access
Multi-Year Planning
Risk Assessment
Workflow Management

Product Features

Quality Management

Audit Management
Complaint Management
Compliance Management
Corrective and Preventive Actions (CAPA)
Defect Tracking
Document Control
Equipment Management
ISO Standards Management
Maintenance Management
Risk Management
Supplier Quality Control
Training Management

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